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Wind turbines operate under constant mechanical stress. Inside the tower and nacelle, cable systems are exposed to vibration, torsional movement, temperature cycling, moisture, oils, and tight routing constraints. When interconnect systems fail, the result is downtime, costly mobilization, and extended troubleshooting cycles.

Reliable turbine performance starts with cable assemblies engineered specifically for motion, environmental exposure, and long-term serviceability.

Below are practical best practices for OEMs and service teams focused on improving reliability and reducing lifecycle cost.

Design for Motion: Vibration, Flexing & Rotation

Wind turbines are dynamic systems. Yaw rotation, pitch adjustments, and nacelle vibration all place continuous strain on cable assemblies.

Assemblies designed for static environments will fail prematurely in rotating systems.

Best practices:

  • Engineer for torsional stress in yaw loops
  • Maintain proper bend radius under continuous flex
  • Reinforce connector transitions with strain relief
  • Select jacket materials suited to UV, cold temperatures, and chemical exposure
  • Avoid compression damage from rigid mounting methods

XACT manufactures overmolded cable assemblies that reinforce connector transitions, improve environmental sealing, and extend service life in high-vibration applications.

Learn more about Overmolded Cable Assemblies

For extreme-duty applications:

Explore Rugged & Harsh Environment Cable Assemblies

Route Cables Strategically Around Turbine Components

Routing directly impacts durability. Poor routing increases abrasion, compression stress, and thermal exposure.

Standardizing routing design reduces variability between builds and simplifies field service.

Smart routing guidelines:

  • Avoid sharp edges and abrasion points
  • Use cushioned clamps without over-tightening
  • Maintain clearance from moving mechanical systems
  • Keep assemblies away from high-heat components
  • Design routing paths consistently across turbine platforms

For multi-branch harness distribution, molded breakouts provide organization and improved strain control.

View Molded Breakout & Splitter Solutions

Reduce Tower Time with Field-Ready Assemblies

Every hour inside a turbine increases operational cost. Serviceability must be considered during design, not after deployment.

Service-focused strategies:

  • Use pre-terminated harness assemblies
  • Standardize modular replacement kits
  • Minimize field termination requirements
  • Incorporate clear identification for fast troubleshooting
  • Design assemblies for glove-friendly handling

When refurbishing or extending the life of existing assemblies is more practical than replacement, XACT supports repair and recertification programs.

Cable Repair & Recertification Services

Protect Against Environmental Exposure

Wind installations encounter:

  • Extreme cold and heat cycling
  • Moisture and condensation
  • Salt exposure in coastal sites
  • Dust and particulate contamination
  • Oil and chemical exposure inside nacelles

Environmental sealing and mechanical protection are essential for maintaining signal integrity and power reliability.

Protective enhancements may include:

  • Environmental overmolding at transition points
  • Heat shrink tubing for insulation and strain relief
  • PTFE tubing for chemical and temperature resistance
  • Abrasion-resistant sleeving in high-contact zones

Heat Shrink Tubing Solutions

PTFE Tubing Solutions

Tubing & Sleeving Solutions

Maintain Signal Integrity in High-Power Environments

Wind turbines combine high-power systems with sensitive control and communication networks. EMI, contamination, and mechanical degradation can lead to intermittent faults and unexpected shutdowns.

Shielding, braiding, and reinforced terminations help preserve signal performance in electrically noisy environments.

EMI & Metal Braiding Solutions

Engineer for Lifecycle Reliability

Effective cable management extends beyond initial installation. Long-term performance depends on documentation control, manufacturing consistency, and supply chain stability.

XACT supports energy OEMs with:

  • Custom cable assemblies built to specification
  • Integrated electromechanical builds
  • Engineering design collaboration
  • Controlled manufacturing processes
  • Program-level supply chain support

Engineering Design Services

Energy Sector Solutions

Wind turbine uptime depends heavily on the integrity of its interconnect systems. Designing for motion, protecting against environmental hazards, standardizing routing, and simplifying field service significantly reduces failure risk.

Whether supporting new turbine platforms or upgrading existing fleets, engineered cable assemblies built for harsh wind environments deliver measurable improvements in reliability and service efficiency.

Talk to an Energy Interconnect Specialist

As electronic systems become more compact, intelligent, and performance-driven, engineers face growing pressure to reduce wiring complexity without sacrificing reliability. Hybrid cable assemblies solve this challenge by combining multiple electrical functions—such as power, data, Ethernet, RF, and control signals—into a single, engineered cable.

XACT Engineered Manufacturing Solutions designs and manufactures custom hybrid cable assemblies that help OEMs simplify system architecture, improve durability, and reduce installation costs—especially in harsh and mission-critical environments.

What Is a Hybrid Cable Assembly?

A hybrid cable assembly integrates two or more transmission types into a single cable jacket. Instead of routing multiple individual cables, engineers deploy one consolidated solution that is purpose-built for their application.

At XACT, hybrid cable assemblies commonly combine:

  • Power conductors
  • Ethernet or data lines
  • RF / coaxial cables
  • Control and sensor wiring

Why Engineers Choose Hybrid Cable Assemblies

Hybrid cable assemblies are used when performance, space, and reliability matter.

Key Benefits

  • Reduced cable bulk and weight
  • Simplified routing and faster installation
  • Improved signal integrity and EMI control
  • Fewer connectors and failure points
  • Lower system-level cost over the product lifecycle

XACT Custom Hybrid Cable Assembly Solutions

XACT specializes in custom-engineered hybrid cable assemblies, designed to match exact electrical, mechanical, and environmental requirements.

Power and Data Hybrid Cable Assemblies

Combines: Power + control or data conductors

Best For: Industrial automation, robotics, machinery

Engineering Advantage:

Simplifies wiring while maintaining reliable power delivery and communication in motion-heavy environments.

Ethernet & Power over Ethernet (PoE) Hybrid Cable Assemblies

Combines: Ethernet data + PoE power

Best For: Industrial IoT, vision systems, sensors

Engineering Advantage:

Reduces infrastructure complexity while supporting networked devices in industrial and embedded systems.

RF (Coax) and Power Hybrid Cable Assemblies

Combines: Coaxial RF cables + power conductors

Best For: Aerospace, defense, instrumentation, communications

Engineering Advantage:

Supports simultaneous RF signal transmission and power delivery in EMI-sensitive environments.

Quadrax, Twinax & Coax Hybrid Cable Assemblies

Combines: High-speed differential data (Quadrax/Twinax) + RF coax

Best For: Aerospace platforms, military electronics, high-speed instrumentation

Engineering Advantage:

Meets mixed high-speed data and RF requirements in a single, ruggedized harness.

High-Flex Hybrid Cable Assemblies

Designed For: Continuous motion and repeated bending

Best For: Robotics, automation, motion control

Engineering Advantage:

Extends cable life and reduces downtime in dynamic applications.

Ruggedized Hybrid Cable Assemblies for Harsh Environments

Designed For: Heat, vibration, moisture, chemicals, EMI

Best For: Oil & gas, energy, transportation, marine, defense

Engineering Advantage:

Overmolded connectors, shielding, and jacket materials protect performance in extreme conditions.

Where Hybrid Cable Assemblies Are Most Commonly Used

Hybrid cable assemblies are widely adopted across industries that demand high reliability and engineering precision:

  • Industrial Automation & Robotics – Power + control + feedback signals
  • Aerospace & Defense – RF, power, and data in vibration-intensive environments
  • Instrumentation & Measurement – Low-noise signals with integrated power
  • Medical & Life Sciences (non-clean-room) – Compact, reliable cabling for diagnostics
  • Energy & Utilities – Monitoring and control systems in harsh outdoor conditions
  • Transportation & Mobility – Vibration-resistant harnesses for rail, EVs, and heavy vehicles

Key Engineering Considerations When Designing a Hybrid Cable Assembly

Designing a hybrid cable assembly requires system-level thinking.

Engineers should evaluate:

  • Voltage and current requirements
  • Data rates and signal integrity
  • Shielding and grounding strategy
  • Connector selection and mating cycles
  • Conductor materials and gauge
  • Flexibility and bend radius
  • Environmental exposure (temperature, moisture, chemicals)
  • EMC / EMI mitigation
  • Termination methods and strain relief
  • Compliance requirements (UL, CE, RoHS, MIL-STD where applicable)
  • Testing and quality control

XACT works with engineering teams early in the design phase to reduce risk and improve long-term reliability.

Why XACT Is a Trusted Hybrid Cable Assembly Manufacturer

XACT is not a catalog cable supplier—we are a custom engineering and manufacturing partner.

XACT Capabilities

  • Custom hybrid cable assemblies (power, data, Ethernet, RF, control)
  • Precision overmolding and strain relief
  • Shielded and ruggedized designs
  • RF and coaxial cable assembly expertise
  • Full documentation, testing, and traceability

Our hybrid cable assemblies are built for mission-critical systems where failure is not an option.

Compare Hybrid Cable Assembly Options

Not sure which hybrid configuration is right for your application?

We can create a custom comparison chart based on:

  • Voltage and current
  • Data and RF requirements
  • Environmental conditions
  • Flex and motion demands

Ready to Simplify Your Connectivity?

If your system requires power, data, and RF in a compact, rugged form factor, a custom hybrid cable assembly can dramatically improve performance and reliability.

Talk to an XACT Engineer

Request a Design Review

Get a Quote for a Custom Hybrid Cable Assembly

The Modula MC25D Vertical Lift Module marks a major automation upgrade for XACT EMS Calgary, increasing storage density, traceability, and efficiency across high-mix manufacturing programs.

CALGARY, Alberta — November 14, 2025 — XACT Engineered Manufacturing Solutions (EMS) has installed a next-generation Modula MC25D Vertical Lift Module (VLM) at its Calgary, Alberta operations, expanding its automated storage and retrieval capabilities to match those at the company’s Houston, Texas location.

Standing 26.5 feet high with 68 trays and a total payload capacity of up to 200,000 lbs, the new system reclaims nearly 2,000 sq. ft of floor space while storing approximately 5,500 SKU items—primarily connectors and small components used in custom cable assemblies and overmolding operations.

“This upgrade enables faster, more accurate part retrieval and reduces the non-valueadded time between kitting and assembly,” said Andrew Carroll, Director of Operations at XACT EMS. “By moving to automated vertical storage, we’re able to pick faster with fewer resources while improving accuracy and order responsiveness for our customers.”

The Modula MC25D uses dynamic tray-height detection to optimize vertical density and a barcode-driven retrieval process to ensure precise, traceable inventory management. Operators can access components through a user-friendly Copilot touchscreen, which automatically delivers the correct tray to the ideal ergonomic position—eliminating manual walking, climbing, and search time.

For customers, this means faster turnaround on production builds, fewer material shortages, and consistent fulfillment across programs that span XACT’s U.S. and Canadian facilities.

About XACT Engineered Manufacturing Solutions

XACT Engineered Manufacturing Solutions (XACT EMS) delivers precision cable assemblies, overmolding, EMI shielding, and engineering support for aerospace, defense, industrial, and energy applications. With operations in Calgary (AB) and Houston (TX), XACT EMS holds AS9100D / ISO 9001, IPC/WHMA-A-620 & J-STD-001, JCP/ITAR, and CMMC Level 2 / NIST standards, and operates in partnership with Matrix Technology Ltd. Learn more at www.xactems.com.

Media Contact

Jenny Nichols
Director of Marketing
XACT Engineered Manufacturing Solutions

Email: JennyNichols@xactusa.com | www.xactems.com

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FAQ: Testing and Reliability at XACT EMS

XACT’s installation of the Modula MC25D at its Calgary, Alberta facility offers 26.5 ft of vertical storage, handling up to 551 lbs per tray with a total payload of 200,000 lbs.

Faster kitting and traceable material handling translate to shorter lead times and improved delivery reliability.

Houston’s Modula system is a different model and stands significantly taller—approximately 10 meters (32.8 ft) compared to Calgary’s 8-meter (26.5 ft) unit. While the two systems differ in height and model type, both use Modula’s automated vertical storage architecture to standardize material handling, improve picking efficiency, and support consistent program execution across XACT’s Calgary and Houston facilities.

From the Outside, It Looks Like an Aquarium. But It’s Actually How We Prove Cables Are Built to Survive.

If you walk through XACT’s Calgary facility, you might spot a clear acrylic tank sitting on a stainless-aluminum frame. At first glance, it looks suspiciously like an aquarium — but there are no goldfish here. This is our vacuum submersion leak testing system, one of the most critical steps in verifying the reliability of our rugged cable assemblies and overmolded connectors.

It’s not there for show. It’s where our cables go to prove they can handle anything.

What Is Vacuum Submersion Leak Testing?

Vacuum submersion testing simulates extreme real-world environments — rain, submersion, pressure changes, and temperature variation — to verify that sealed cables and connectors remain completely watertight.
Here’s how it works:

  • The cable assembly is submerged in a controlled water tank.
  • A vacuum pump removes air from the chamber, reducing pressure inside.
  • Any trapped air within the assembly escapes as visible bubbles — exposing even the smallest sealing defect.
  • This test is typically performed in accordance with MIL-STD-810 (Method 512) and IEC 60529 (IP67/IP68) requirements.

It’s one of the most effective ways to confirm that cables stay sealed under pressure — literally.

Why It Matters for Rugged Cable Assemblies

Environmental sealing isn’t optional in high-reliability industries. It’s what keeps mission-critical systems operational under real-world stress.
At XACT, vacuum submersion leak testing ensures:

  • IP68-level protection against water and dust ingress
  • Verification of overmold integrity on connectors and junctions
  • Quality assurance for cables used in defense, energy, and industrial applications
  • Consistency across facilities, since both Calgary, Alberta and Houston, Texas maintain identical testing capability

If it survives this tank, it’s ready for the field — whether that means the North Sea, the Texas heat, or a military vehicle wiring bay.

Behind the Tank

Our submersion test rigs are purpose-built for precision and repeatability:

  • Acrylic vacuum chamber with stainless-steel hardware
  • Digital vacuum gauges for real-time pressure monitoring
  • Custom fixtures to secure assemblies during testing
  • Integrated vacuum pump capable of controlled pressure cycling

This system allows us to simulate real environmental stressors — proving every XACT cable assembly can withstand them.

More Than a Test. It’s a Mindset.

Vacuum submersion testing is just one example of XACT’s “Tested to Prove It” philosophy.
We don’t just build to spec — we test until we’re confident the assembly will perform long after installation.
That’s why the tank sits where everyone can see it. It’s a constant reminder: quality isn’t assumed — it’s verified.

No Goldfish. Just Airtight Engineering.

From design to testing, XACT’s rugged cable assemblies are built to withstand — and tested to prove it.
Want to see how our assemblies perform under pressure?
Contact our engineering team to discuss your project’s test requirements.

FAQ: Testing and Reliability at XACT EMS

XACT EMS offers a comprehensive range of electrical, mechanical, environmental, and shielding tests — both in-house and through trusted lab partners. These include continuity, insulation resistance, dielectric withstand (Hi-Pot), signal integrity, RF performance & VSWR, strain relief and pull testing, flex and bend testing, shock and vibration simulation, salt fog/corrosion resistance, temperature and humidity chamber testing, shielding effectiveness, overmold adhesion validation, hermetic seal testing, visual inspection, and custom test jig design. Each test validates critical performance factors such as electrical integrity, sealing, durability, and EMI protection.

XACT EMS validates its rugged cable assemblies to meet or exceed IP68, MIL-STD-810, and a wide range of industry-specific and customer-defined standards.

Examples of standards we’ve built to in the past include:
  • Military & Defense: MIL-SPEC, QPL, RoHS
  • Energy / Oil & Gas: ATEX, NEMA, NEK 606
  • Marine & Offshore: ABS, DNV, Lloyd’s Register
  • Industrial / Power: IEEE, ICEA, UL 44
  • Telecom: Telcordia GR-Series, TIA
  • Transportation: AREMA, NFPA, ASTM, LSZH specifications
These references represent only a portion of the specifications XACT EMS supports. We routinely tailor testing and qualification to meet customer-specific or program-specific requirements across multiple sectors.

Through our vacuum submersion leak testing and hermetic seal validation processes, XACT EMS identifies even the smallest air leaks or water ingress. Combined with overmold adhesion validation, this ensures each cable assembly maintains its watertight and mechanically bonded seal over long-term use.

XACT EMS uses temperature and humidity chamber testing, salt fog/corrosion resistance testing, and mechanical stress simulations to assess performance in harsh conditions. These tests ensure that assemblies can operate reliably in environments involving temperature extremes, moisture, or corrosive exposure.
 

XACT EMS performs shielding effectiveness testing and RF performance/VSWR testing to evaluate how well assemblies prevent signal interference and maintain stable transmission characteristics in demanding electromagnetic environments.

Yes. XACT EMS regularly develops custom test jigs and fixtures to replicate specific customer use cases or connector geometries. This allows us to perform accurate, repeatable QA on specialized or unique assembly configurations.

Yes. Formal test reports, protocols, and qualification documentation are available upon request. XACT EMS also works closely with customers to tailor test procedures to program-specific or regulatory requirements.
 
XACT EMS maintains full testing capability at both its Calgary, Alberta and Houston, Texas facilities — ensuring consistent validation standards across all production sites.

At Xact EMS, we are proud to support defense and aerospace clients with ruggedized, mission-critical cable and harness solutions. As an ITAR-compliant manufacturer, we specialize in the design and production of military-grade wire harnesses and custom overmolded cable assemblies engineered for the harshest environments and the most demanding applications.

Precision-Built for Military Readiness

Xact EMS manufactures custom molded strain reliefs and overmolded cable systems for an array of military-grade connectors, including:

  • MIL-C-38999 Series I, II, III
  • MIL-C-26482 Series I, II
  • MIL-C-5015
  • M39012 (RF connectors)
  • Glenair® Series 80 “Mighty Mouse” Connectors

Our solutions are designed for durability, electrical performance, and mechanical resilience in the field. Whether it’s crimp, solder, or mechanically backed connections, we deliver reliable assemblies that meet or exceed military specifications.

System-Level Integration & Box Builds

Beyond standalone cables, Xact EMS offers turnkey integration services. Our harnesses and cable assemblies can be installed directly into:

  • Environmental enclosures
  • Mission equipment panels
  • Racks and chassis
  • Complete system-level box builds

This full-service capability simplifies supply chains and ensures consistent performance across all levels of your system architecture.

Proven in Mission-Critical Defense Applications

Xact EMS products are fielded in a variety of global military platforms, including:

  • Ruggedized tactical military computers
  • Military communications and radio systems
  • C4ISR platforms
  • Unmanned Aerial Vehicles (UAVs)
  • Ground vehicle and chassis-mounted electronics
  • Secure networking environments

Our commitment to quality, traceability, and performance makes Xact EMS a trusted partner in high-reliability defense deployments.

Overmolded Cable Assembly Capabilities

We offer a range of molded solutions using both standard and custom processes, including:

  • Low Pressure Overmolding
  • Hot Melt Molding Technology
  • Slide-On Boots
  • Epoxy/Urethane/RTV Potting & Encapsulation
  • Environmentally Sealed Molded Assemblies

These capabilities enable environmental sealing, vibration dampening, and long-term reliability in extreme conditions.

Advanced Heat Shrink & Strain Relief Expertise

Xact EMS also excels in heat shrink strain relief systems, utilizing a variety of shrinkable materials and form factors to enhance:

  • Mechanical support
  • Sealing integrity
  • Component adaptability

We leverage advanced tooling to maximize throughput and ensure consistent sealing and adhesion.

Your Trusted Partner in Defense Manufacturing

With deep experience, military-grade certifications, and a commitment to quality, Xact EMS is your partner of choice for ruggedized cable assemblies and interconnect solutions tailored to modern defense systems. Let us help engineer your next military-grade solution—built to deploy, built to last.

Built Tough. Sealed Right. Delivered by XACT EMS.

At XACT EMS, we specialize in ruggedized, booted cable assemblies for the most demanding industries — aerospace, defense, rail, oil & gas, and mining. Using industry-standard MIL-DTL-38999 connectors paired with heat-shrink or molded boots from Raychem and HellermannTyton, our assemblies deliver military-grade durability and field-proven sealing performance.

Why Booted Assemblies?

Booted cable assemblies are the first line of defense against:

  • Moisture, dust, fuel, and chemical ingress
  • Vibration and cable fatigue
  • Thermal cycling and UV exposure
  • Mechanical damage at the connector-cable junction

Our boots offer strain relief, environmental sealing, and mechanical support — and are available in straight, 45°, and 90° configurations, stocked and ready for production.

Connector & Boot Compatibility Tables by Industry

Aerospace

MIL-DTL-38999 Connectors

Manufacturer Series Name Common Part Numbers Connector Features Typical Applications
Amphenol D38999 Series III D38999/26WE6SN, D38999/24WB35PN, TV07RW-13-35P, TV07RW-11-99P, D38999/20WE26SN Triple-start threaded coupling, EMI shield termination, high-vibe resistant Avionics, engine sensors, flight control actuators
Glenair Series 80 Mighty Mouse 801-007-07ZNU6-61, 801-009-07ZNU6-09, 801-010-16ZNU6-12, 801-011-16ZNU6-12, 801-002-07ZNU6-9 Ultra-lightweight, quick-disconnect, miniature circular format Instrument clusters, aerospace sensor buses
Souriau 8D Series 8D0A20F35PN, 8D0A17F35SN, 8D0A11F35SN, 8D5M20F35SN, 8D1F13F35PN Composite/aluminum shells, multiple finishes, bayonet/locking options Antenna systems, GPS/INS, control units
ITT Cannon KJA Series KJA0T17F35PA, KJA0F13F35SN, KJA0T19F35PN, KJA0F15F35SN, KJA0T11F35PN QPL-qualified, fully intermateable with Series III, environmental sealing Flight computers, navigation systems
TE / DEUTSCH DTS Series DTS24W15-35SN, DTS26F13-35SN, DTS20F17-99PN, DTS24W11-35SN, DTS20F21-35SN Proven corrosion resistance, bayonet coupling, high-vibration Environmental monitoring, cabin pressure controls

Boot Compatibility

Manufacturer Boot Part Numbers Shape Notes
Raychem (TE) 202K121-25-0, 222A121-25-0, 222A153-25-0, 222D121-25-0 Straight, 90°, 45° Used with Amphenol & Glenair connectors in aerospace bundles
HellermannTyton HBT-90-1, HBT-45-2, HBT-M-2, HBT-3 90°, 45°, Medium, Small Flexible boots for avionics and lightweight harnessing

Defense / Military

MIL-DTL-38999 Connectors

Manufacturer Series Name Common Part Numbers Connector Features Typical Applications
Amphenol D38999 Series I D38999/24WB35PN, D38999/24WD19SN, D38999/24WE6PN, D38999/24WB98PA, D38999/24WD35PN Bayonet coupling, high-speed signal support, EMI gaskets Radios, tactical communication, vehicle wiring
Glenair Series 23 233-108-07ZNU6-9, 233-147-11ZNU6-5, 233-105-07ZNU6-9, 233-148-07ZNU6-9, 233-109-07ZNU6-9 Heavy-duty field-ready shell, environmental grommet seals, 360° EMI shield clamp Soldier-worn gear, battery interconnects, optics
Souriau 8D Series 8D5M20F35SN, 8D0A11F35SN, 8D0J13F35PN, 8D0F17F35SN, 8D0J17F35PN QPL-qualified, dual start thread, corrosion resistant plating Electronic warfare, surveillance, missile guidance
ITT Cannon KJB Series KJB0T17F35PN, KJB0F15F35SN, KJB0T11F35PN, KJB0F13F35PN, KJB0T19F35SN Zinc-nickel plating, robust coupling nut, IP67 sealed Ruggedized field terminals, ground control units
TE / DEUTSCH DTS Series DTS20F19-32SN, DTS24W11-35SN, DTS24W15-99SN, DTS24F13-35PN, DTS20F15-35PN Multiple insert layouts, lightweight composite body, vibration resistance UAV control, rugged handhelds, fire control

Boot Compatibility

Manufacturer Boot Part Numbers Shape Notes
Raychem (TE) 202A111-25-0, 222D131-25-0, 222K121-25-0, 202K142-25-0 Straight, 45°, 90° Designed for MIL-DTL-38999 Series I in military-grade assemblies
HellermannTyton HBT-90-3, HBT-S-2, HBT-XL-2, HBT-45-3 XL, 90°, Slim Ideal for rugged handhelds, soldier electronics

Oil & Gas / Marine

MIL-DTL-38999 Connectors

Manufacturer Series Name Common Part Numbers Connector Features Typical Applications
Amphenol D38999 Series III D38999/20WB98PA, D38999/26WE26SN, TV07RW-13-35P, D38999/24WB35PN, D38999/26WB35SN Salt spray resistance, stainless steel shells, overmold compatible Subsea electronics, ROVs, hydraulic control systems
Glenair Mighty Mouse 801-013-07ZNU6-09, 801-010-07ZNU6-09, 801-011-07ZNU6-09, 801-014-07ZNU6-09, 801-009-07ZNU6-09 Small form factor, rugged elastomeric seals, moisture sealing Downhole tools, pipeline monitoring systems
Souriau 8D Series 8D0J35F61PN, 8D0A13F35PN, 8D1F21F35PN, 8D0F11F35PN, 8D0A17F35SN Shell-to-shell continuity, nickel and RoHS plating, IP68 rated Mud pulse telemetry, MWD systems
ITT Cannon KJA Series KJA0F17F35SN, KJA0F15F35SN, KJA0T13F35SN, KJA0F13F35SN, KJA0T17F35PN Hermetically sealed inserts, thermal shock resistant Offshore platforms, vibration-prone pump interfaces

Boot Compatibility

Manufacturer Boot Part Numbers Shape Notes
Raychem (TE) 222D111-25-0, 222A131-25-0, 222K142-25-0, 222A153-25-0 Straight, 90°, Low-profile Resists oil, saltwater, fuels
HellermannTyton HBT-90-XL, HBT-45-M, HBT-M-XL XL, 90°, Mid Field-mount boots for hydraulic and marine cable systems

Rail / Transportation

Same full-length connector table from molded post.

Boot Compatibility

Manufacturer Boot Part Numbers Shape Notes
Raychem (TE) 222D131-25-0, 222K111-25-0, 222A121-25-0 Straight, 45°, 90° Rail-grade vibration-resistant boots
HellermannTyton HBT-45-2, HBT-M-1, HBT-S-3, HBT-90-3 Medium, Slim, 90° LSZH and halogen-free for compliance with rail standards

Mining & Industrial Equipment

Same full-length connector table from molded post.

Boot Compatibility

Manufacturer Boot Part Numbers Shape Notes
Raychem (TE) 222D153-25-0, 222A131-25-0, 202K142-25-0 Straight, 90°, Extra-flex Designed for rough terrain equipment
HellermannTyton HBT-XL-2, HBT-90-L, HBT-M-XL, HBT-45-L XL, Large Vibration- and impact-resistant for draglines and dozers

XACT EMS – Booted Assembly Experts

XACT EMS is a leading provider of ruggedized, booted cable assemblies built to mil-spec standards. We carry a deep inventory of Raychem and HellermannTyton boots and have in-house tooling to handle any shape or layout — no tooling delays.

Highlights:

  • 25+ years of mil-spec cable assembly experience
  • Inventory of heat shrink & molded boots in 90°, 45°, and straight styles
  • In-house molding, assembly, testing, and machining
  • Manufacturing in Houston, TX 🇺🇸 and Calgary, AB 🇨🇦
  • ITAR, CGP, JPC, NIST, CMMC Level 2, and AS:9100 certified

Built to Survive. Engineered by XACT EMS.

For over 25 years, XACT EMS has been a trusted partner in delivering mil-spec overmolded cable assemblies featuring MIL-DTL-38999 connectors. These rugged assemblies are built to perform in the world’s most punishing environments — from deep offshore rigs to aerospace engine bays, and defense communications to mobile mining platforms.

We specialize in full-lifecycle cable assembly solutions, with in-house capabilities in overmolding, booting, machining, and harness design. Our assemblies are engineered to meet or exceed military and industrial standards, ensuring maximum reliability under stress.

What is MIL-DTL-38999?

MIL-DTL-38999 connectors are high-performance, circular connectors engineered for high-reliability and ruggedized interconnect systems. These connectors are used extensively in aerospace, defense, transportation, oil & gas, and mining where vibration, moisture, thermal cycling, and EMI/RFI exposure are critical challenges.

Key features of MIL-DTL-38999 connectors include:

  • Multi-contact, high-density layouts
  • EMI/RFI shielding capabilities
  • Coupling mechanisms: threaded, bayonet, and breech
  • Shells in composite, aluminum, stainless steel
  • Extensive insert arrangements and keying options

Industry-Specific Connector Reference Tables

Below are non-exclusive samplings of commonly used MIL-DTL-38999 connectors across industries. These are representative of popular selections for ruggedized, mil-spec assembly applications.

Aerospace

Manufacturer Series Name Common Part Numbers Connector Features Typical Applications
Amphenol D38999 Series III D38999/26WE6SN, D38999/24WB35PN, TV07RW-13-35P, TV07RW-11-99P, D38999/20WE26SN Triple-start threaded coupling, EMI shield termination, high-vibe resistant Avionics, engine sensors, flight control actuators
Glenair Series 80 Mighty Mouse 801-007-07ZNU6-61, 801-009-07ZNU6-09, 801-010-16ZNU6-12, 801-011-16ZNU6-12, 801-002-07ZNU6-9 Ultra-lightweight, quick-disconnect, miniature circular format Instrument clusters, aerospace sensor buses
Souriau 8D Series 8D0A20F35PN, 8D0A17F35SN, 8D0A11F35SN, 8D5M20F35SN, 8D1F13F35PN Composite/aluminum shells, multiple finishes, bayonet/locking options Antenna systems, GPS/INS, control units
ITT Cannon KJA Series KJA0T17F35PA, KJA0F13F35SN, KJA0T19F35PN, KJA0F15F35SN, KJA0T11F35PN QPL-qualified, fully intermateable with Series III, environmental sealing Flight computers, navigation systems
TE / DEUTSCH DTS Series DTS24W15-35SN, DTS26F13-35SN, DTS20F17-99PN, DTS24W11-35SN, DTS20F21-35SN Proven corrosion resistance, bayonet coupling, high-vibration Environmental monitoring, cabin pressure controls

Defense / Military

Manufacturer Series Name Common Part Numbers Connector Features Typical Applications
Amphenol D38999 Series I D38999/24WB35PN, D38999/24WD19SN, D38999/24WE6PN, D38999/24WB98PA, D38999/24WD35PN Bayonet coupling, high-speed signal support, EMI gaskets Radios, tactical communication, vehicle wiring
Glenair Series 23 233-108-07ZNU6-9, 233-147-11ZNU6-5, 233-105-07ZNU6-9, 233-148-07ZNU6-9, 233-109-07ZNU6-9 Heavy-duty field-ready shell, environmental grommet seals, 360° EMI shield clamp Soldier-worn gear, battery interconnects, optics
Souriau 8D Series 8D5M20F35SN, 8D0A11F35SN, 8D0J13F35PN, 8D0F17F35SN, 8D0J17F35PN QPL-qualified, dual start thread, corrosion resistant plating Electronic warfare, surveillance, missile guidance
ITT Cannon KJB Series KJB0T17F35PN, KJB0F15F35SN, KJB0T11F35PN, KJB0F13F35PN, KJB0T19F35SN Zinc-nickel plating, robust coupling nut, IP67 sealed Ruggedized field terminals, ground control units
TE / DEUTSCH DTS Series DTS20F19-32SN, DTS24W11-35SN, DTS24W15-99SN, DTS24F13-35PN, DTS20F15-35PN Multiple insert layouts, lightweight composite body, vibration resistance UAV control, rugged handhelds, fire control

Oil & Gas / Marine

Manufacturer Series Name Common Part Numbers Connector Features Typical Applications
Amphenol D38999 Series III D38999/20WB98PA, D38999/26WE26SN, TV07RW-13-35P, D38999/24WB35PN, D38999/26WB35SN Salt spray resistance, stainless steel shells, overmold compatible Subsea electronics, ROVs, hydraulic control systems
Glenair Mighty Mouse 801-013-07ZNU6-09, 801-010-07ZNU6-09, 801-011-07ZNU6-09, 801-014-07ZNU6-09, 801-009-07ZNU6-09 Small form factor, rugged elastomeric seals, moisture sealing Downhole tools, pipeline monitoring systems
Souriau 8D Series 8D0J35F61PN, 8D0A13F35PN, 8D1F21F35PN, 8D0F11F35PN, 8D0A17F35SN Shell-to-shell continuity, nickel and RoHS plating, IP68 rated Mud pulse telemetry, MWD systems
ITT Cannon KJA Series KJA0F17F35SN, KJA0F15F35SN, KJA0T13F35SN, KJA0F13F35SN, KJA0T17F35PN Hermetically sealed inserts, thermal shock resistant Offshore platforms, vibration-prone pump interfaces

Rail / Transportation

Manufacturer Series Name Common Part Numbers Connector Features Typical Applications
Amphenol D38999 Series III TV07RW-17-35P, D38999/20WB98PN, D38999/24WE26PN, TV07RW-11-35PN, D38999/26WE35SN Long-term vibration tolerance, overmold-friendly, IP67 sealing Brake sensors, signal control, train interface units
Glenair Series 23 233-147-11ZNU6-5, 233-105-07ZNU6-9, 233-148-07ZNU6-9, 233-110-07ZNU6-5, 233-130-07ZNU6-9 Low smoke/zero halogen boots, flame-retardant insulation Rail signaling, door control systems
ITT Cannon CA Bayonet CA3106R20-29P, CA3108R18-1S, CA3102R20-27P, CA3106E20-29P, CA3102E20-27S Classic bayonet lock, widely fielded, affordable and rugged Train diagnostics, low-voltage signaling
TE / DEUTSCH DTS Series DTS26F13-35SN, DTS24W13-35PN, DTS20F17-99PN, DTS20F11-35SN, DTS24W11-35SN Resistance to oil, vibration, dirt ingress Power distribution boxes, cabin controls

Mining & Industrial Equipment

Manufacturer Series Name Common Part Numbers Connector Features Typical Applications
Amphenol D38999 Series III D38999/24WE35SN, D38999/26WE6PN, D38999/24WB35PN, D38999/20WE35SN, D38999/24WD35PN Machined shells, hydrocarbon-resistant backshells, reinforced threading Mobile power systems, ruggedized cameras
Glenair Mighty Mouse 801-011-07ZNU6-09, 801-014-07ZNU6-09, 801-010-07ZNU6-09, 801-002-07ZNU6-9, 801-009-07ZNU6-9 Compact & impact-resistant, heavy-duty elastomers, rapid-coupling Equipment diagnostics, HMI field panels
Souriau 8D Series 8D1F21F35PN, 8D0A17F35PN, 8D0F13F35PN, 8D0J15F35PN, 8D0J17F35PN -55°C to +175°C range, IP68 sealed, conductive flange Shock-proof control circuits, onboard interfaces
ITT Cannon KJB Series KJB0T15F35PN, KJB0F13F35SN, KJB0T17F35SN, KJB0T19F35PN, KJB0T11F35SN Crimp/solder contact support, low-outgassing, machined shells Dragline machinery, sensor nodes

Why Choose XACT EMS?

XACT EMS is your single-source partner for ruggedized, mil-spec overmolded connector assemblies. From concept to completion, we specialize in building harnesses that perform in the most extreme environmental, mechanical, and thermal conditions.

Our Capabilities Include:

  • Custom overmolded cable assemblies
  • In-house molding & tooling – one of the largest mold libraries in the industry
  • Heat-shrink & molded boots in stock (variety of styles and materials)
  • Full-scale wire harness design, assembly, and testing
  • Manufacturing in both Houston, Texas 🇺🇸 and Calgary, Alberta 🇨🇦
  • ITAR, NIST, CMMC Level 2, JPC, CGP & AS:9100 compliance

Ruggedization Built In:

  • Resistance to vibration, thermal cycling, corrosion, UV, fuel, saltwater
  • Impact-resistant overmolded strain relief
  • High IP-rated sealing and material performance
  • Proven performance in field deployments

Xact EMS delivers tailored solutions to meet the precise needs of manufacturers, offering custom converting services using advanced equipment and deep application expertise. Whether it’s die-cutting, laminating, slitting, or kiss-cutting, we specialize in transforming high-performance materials into ready-to-use, application-specific components that enhance product reliability, efficiency, and performance.

From material selection to custom conversion, we’re your trusted source for engineered materials solutions—delivering precision, performance, and speed to every project.

THERM-A-GAP PAD 60

THERM-A-GAP PAD 60 Thermally Conductive Gap Filler Pads
Products Material Thickness Carrier Type Shape Size
61-04-1015-PAD60 0.04 in (1.01 mm) No Carrier (Unsupported) Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-04-CUSTOM-PAD60 0.04 in (1.01 mm) No Carrier (Unsupported) Custom Custom
61-05-1015-PAD60 0.05 in (1.27 mm) No Carrier (Unsupported) Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-05-CUSTOM-PAD60 0.05 in (1.27 mm) No Carrier (Unsupported) Custom Custom
61-06-1015-PAD60 0.06 in (1.52 mm) No Carrier (Unsupported) Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-06-CUSTOM-PAD60 0.06 in (1.52 mm) No Carrier (Unsupported) Custom Custom
61-07-1015-PAD60 0.07 in (1.78 mm) No Carrier (Unsupported) Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-07-CUSTOM-PAD60 0.07 in (1.78 mm) No Carrier (Unsupported) Custom Custom
61-08-1015-PAD60 0.08 in (2.03 mm) No Carrier (Unsupported) Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-08-CUSTOM-PAD60 0.08 in (2.03 mm) No Carrier (Unsupported) Custom Custom
61-09-1015-PAD60 0.09 in (2.29 mm) No Carrier (Unsupported) Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-09-CUSTOM-PAD60 0.09 in (2.29 mm) No Carrier (Unsupported) Custom Custom
61-10-1015-PAD60 0.10 in (2.54 mm) No Carrier (Unsupported) Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-10-CUSTOM-PAD60 0.10 in (2.54 mm) No Carrier (Unsupported) Custom Custom
61-11-1015-PAD60 0.11 in (2.79 mm) No Carrier (Unsupported) Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-11-CUSTOM-PAD60 0.11 in (2.79 mm) No Carrier (Unsupported) Custom Custom
61-12-1015-PAD60 0.12 in (3.05 mm) No Carrier (Unsupported) Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-12-CUSTOM-PAD60 0.12 in (3.05 mm) No Carrier (Unsupported) Custom Custom
61-13-1015-PAD60 0.13 in (3.30 mm) No Carrier (Unsupported) Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-13-CUSTOM-PAD60 0.13 in (3.30 mm) No Carrier (Unsupported) Custom Custom
61-14-1015-PAD60 0.14 in (3.56 mm) No Carrier (Unsupported) Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-14-CUSTOM-PAD60 0.14 in (3.56 mm) No Carrier (Unsupported) Custom Custom
61-15-1015-PAD60 0.15 in (3.81 mm) No Carrier (Unsupported) Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-15-CUSTOM-PAD60 0.15 in (3.81 mm) No Carrier (Unsupported) Custom Custom
61-16-1015-PAD60 0.16 in (4.06 mm) No Carrier (Unsupported) Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-16-CUSTOM-PAD60 0.16 in (4.06 mm) No Carrier (Unsupported) Custom Custom
61-17-1015-PAD60 0.17 in (4.32 mm) No Carrier (Unsupported) Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-17-CUSTOM-PAD60 0.17 in (4.32 mm) No Carrier (Unsupported) Custom Custom
61-18-1015-PAD60 0.18 in (4.57 mm) No Carrier (Unsupported) Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-18-CUSTOM-PAD60 0.18 in (4.57 mm) No Carrier (Unsupported) Custom Custom
61-19-1015-PAD60 0.19 in (4.83 mm) No Carrier (Unsupported) Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-19-CUSTOM-PAD60 0.19 in (4.83 mm) No Carrier (Unsupported) Custom Custom
61-20-1015-PAD60 0.20 in (5.08 mm) No Carrier (Unsupported) Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-20-CUSTOM-PAD60 0.20 in (5.08 mm) No Carrier (Unsupported) Custom Custom
62-02-1015-PAD60A 0.02 in (0.508 mm) A – Aluminum Foil with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-03-1015-PAD60A 0.03 in (0.762 mm) A – Aluminum Foil with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-04-1015-PAD60A 0.04 in (1.01 mm) A – Aluminum Foil with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-04-CUSTOM-PAD60A 0.04 in (1.01 mm) A – Aluminum Foil with PSA Custom Custom
62-05-1015-PAD60A 0.05 in (1.27 mm) A – Aluminum Foil with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-05-CUSTOM-PAD60A 0.05 in (1.27 mm) A – Aluminum Foil with PSA Custom Custom
62-06-1015-PAD60A 0.06 in (1.52 mm) A – Aluminum Foil with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-06-CUSTOM-PAD60A 0.06 in (1.52 mm) A – Aluminum Foil with PSA Custom Custom
62-07-1015-PAD60A 0.07 in (1.78 mm) A – Aluminum Foil with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-07-CUSTOM-PAD60A 0.07 in (1.78 mm) A – Aluminum Foil with PSA Custom Custom
62-08-1015-PAD60A 0.08 in (2.03 mm) A – Aluminum Foil with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-08-CUSTOM-PAD60A 0.08 in (2.03 mm) A – Aluminum Foil with PSA Custom Custom
62-09-1015-PAD60A 0.09 in (2.29 mm) A – Aluminum Foil with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-09-CUSTOM-PAD60A 0.09 in (2.29 mm) A – Aluminum Foil with PSA Custom Custom
62-10-1015-PAD60A 0.10 in (2.54 mm) A – Aluminum Foil with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-10-CUSTOM-PAD60A 0.10 in (2.54 mm) A – Aluminum Foil with PSA Custom Custom
62-11-1015-PAD60A 0.11 in (2.79 mm) A – Aluminum Foil with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-11-CUSTOM-PAD60A 0.11 in (2.79 mm) A – Aluminum Foil with PSA Custom Custom
62-12-1015-PAD60A 0.12 in (3.05 mm) A – Aluminum Foil with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-12-CUSTOM-PAD60A 0.12 in (3.05 mm) A – Aluminum Foil with PSA Custom Custom
62-13-1015-PAD60A 0.13 in (3.30 mm) A – Aluminum Foil with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-13-CUSTOM-PAD60A 0.13 in (3.30 mm) A – Aluminum Foil with PSA Custom Custom
62-14-1015-PAD60A 0.14 in (3.56 mm) A – Aluminum Foil with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-14-CUSTOM-PAD60A 0.14 in (3.56 mm) A – Aluminum Foil with PSA Custom Custom
62-15-1015-PAD60A 0.15 in (3.81 mm) A – Aluminum Foil with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-15-CUSTOM-PAD60A 0.15 in (3.81 mm) A – Aluminum Foil with PSA Custom Custom
62-16-1015-PAD60A 0.16 in (4.06 mm) A – Aluminum Foil with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-16-CUSTOM-PAD60A 0.16 in (4.06 mm) A – Aluminum Foil with PSA Custom Custom
62-17-1015-PAD60A 0.17 in (4.32 mm) A – Aluminum Foil with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-17-CUSTOM-PAD60A 0.17 in (4.32 mm) A – Aluminum Foil with PSA Custom Custom
62-18-1015-PAD60A 0.18 in (4.57 mm) A – Aluminum Foil with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-18-CUSTOM-PAD60A 0.18 in (4.57 mm) A – Aluminum Foil with PSA Custom Custom
62-19-1015-PAD60A 0.19 in (4.83 mm) A – Aluminum Foil with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-19-CUSTOM-PAD60A 0.19 in (4.83 mm) A – Aluminum Foil with PSA Custom Custom
62-20-1015-PAD60A 0.20 in (5.08 mm) A – Aluminum Foil with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-20-CUSTOM-PAD60A 0.20 in (5.08 mm) A – Aluminum Foil with PSA Custom Custom

THERM-A-GAP 579

THERM-A-GAP PAD 80 Thermally Conductive Gap Filler Pads
Products Material Thickness Carrier Type Size
61-02-0909-G579 0.02 in G – Woven Glass no PSA 9″ x 9″
61-03-0909-G579 0.03 in G – Woven Glass no PSA 9″ x 9″
61-04-0909-G579 0.04 in G – Woven Glass no PSA 9″ x 9″
61-05-0909-G579 0.05 in G – Woven Glass no PSA 9″ x 9″
61-06-0909-G579 0.06 in G – Woven Glass no PSA 9″ x 9″
61-07-0909-G579 0.07 in G – Woven Glass no PSA 9″ x 9″
61-08-0909-G579 0.08 in G – Woven Glass no PSA 9″ x 9″
61-10-0909-G579 0.1 in G – Woven Glass no PSA 9″ x 9″
61-12-0909-G579 0.12 in G – Woven Glass no PSA 9″ x 9″
61-13-0909-G579 0.13 in G – Woven Glass no PSA 9″ x 9″
61-14-0909-G579 0.14 in G – Woven Glass no PSA 9″ x 9″
61-15-0909-G579 0.15 in G – Woven Glass no PSA 9″ x 9″
61-16-0909-G579 0.16 in G – Woven Glass no PSA 9″ x 9″
61-18-0909-G579 0.18 in G – Woven Glass no PSA 9″ x 9″
61-20-0909-G579 0.2 in G – Woven Glass no PSA 9″ x 9″
62-01-0909-A579 0.01 in A – Aluminum Foil with PSA 9″ x 9″
62-02-0909-A579 0.02 in A – Aluminum Foil with PSA 9″ x 9″
62-03-0909-A579 0.03 in A – Aluminum Foil with PSA 9″ x 9″
62-04-0909-A579 0.04 in A – Aluminum Foil with PSA 9″ x 9″
62-05-0909-A579 0.05 in A – Aluminum Foil with PSA 9″ x 9″
62-06-0909-A579 0.06 in A – Aluminum Foil with PSA 9″ x 9″
62-07-0909-A579 0.07 in A – Aluminum Foil with PSA 9″ x 9″
62-08-0909-A579 0.08 in A – Aluminum Foil with PSA 9″ x 9″
62-10-0909-A579 0.1 in A – Aluminum Foil with PSA 9″ x 9″
62-12-0909-A579 0.12 in A – Aluminum Foil with PSA 9″ x 9″
62-13-0909-A579 0.13 in A – Aluminum Foil with PSA 9″ x 9″
62-14-0909-A579 0.14 in A – Aluminum Foil with PSA 9″ x 9″
62-15-0909-A579 0.15 in A – Aluminum Foil with PSA 9″ x 9″
62-16-0909-A579 0.16 in A – Aluminum Foil with PSA 9″ x 9″
62-18-0909-A579 0.18 in A – Aluminum Foil with PSA 9″ x 9″
62-20-0909-A579 0.2 in A – Aluminum Foil with PSA 9″ x 9″
69-11-28540-G579 0.015 in G – Woven Glass no PSA 18″ x 18″
69-11-28539-G579 0.01 in G – Woven Glass no PSA 18″ x 18″
69-11-20698-G579 0.02 in G – Woven Glass no PSA 18″ x 18″
69-11-20913-G579 0.03 in G – Woven Glass no PSA 18″ x 18″
69-11-20684-G579 0.04 in G – Woven Glass no PSA 18″ x 18″
69-11-27395-G579 0.05 in G – Woven Glass no PSA 18″ x 18″
69-11-20991-G579 0.06 in G – Woven Glass no PSA 18″ x 18″
69-11-20685-G579 0.07 in G – Woven Glass no PSA 18″ x 18″
69-11-21259-G579 0.08 in G – Woven Glass no PSA 18″ x 18″
69-11-20672-G579 0.1 in G – Woven Glass no PSA 18″ x 18″
69-11-27102-G579 0.12 in G – Woven Glass no PSA 18″ x 18″
69-11-20675-G579 0.13 in G – Woven Glass no PSA 18″ x 18″
69-11-27100-G579 0.14 in G – Woven Glass no PSA 18″ x 18″
69-11-27101-G579 0.15 in G – Woven Glass no PSA 18″ x 18″
69-11-20686-G579 0.16 in G – Woven Glass no PSA 18″ x 18″
69-11-27103-G579 0.18 in G – Woven Glass no PSA 18″ x 18″
69-11-20687-G579 0.2 in G – Woven Glass no PSA 18″ x 18″
69-12-28540-A579 0.015 in A – Aluminum Foil with PSA 18″ x 18″
69-12-28539-A579 0.01 in A – Aluminum Foil with PSA 18″ x 18″
69-12-20698-A579 0.02 in A – Aluminum Foil with PSA 18″ x 18″
69-12-20913-A579 0.03 in A – Aluminum Foil with PSA 18″ x 18″
69-12-20684-A579 0.04 in A – Aluminum Foil with PSA 18″ x 18″
69-12-27395-A579 0.05 in A – Aluminum Foil with PSA 18″ x 18″
69-12-20991-A579 0.06 in A – Aluminum Foil with PSA 18″ x 18″
69-12-20685-A579 0.07 in A – Aluminum Foil with PSA 18″ x 18″
69-12-21259-A579 0.08 in A – Aluminum Foil with PSA 18″ x 18″
69-12-20672-A579 0.1 in A – Aluminum Foil with PSA 18″ x 18″
69-12-27102-A579 0.12 in A – Aluminum Foil with PSA 18″ x 18″
69-12-20675-A579 0.13 in A – Aluminum Foil with PSA 18″ x 18″
69-12-27100-A579 0.14 in A – Aluminum Foil with PSA 18″ x 18″
69-12-27101-A579 0.15 in A – Aluminum Foil with PSA 18″ x 18″
69-12-20686-A579 0.16 in A – Aluminum Foil with PSA 18″ x 18″
69-12-27103-A579 0.18 in A – Aluminum Foil with PSA 18″ x 18″
69-12-20687-A579 0.2 in A – Aluminum Foil with PSA 18″ x 18″
61-01-0909-579KT 0.01 in KT – Thermally Enhanced Polyimide 9″ x 9″
61-02-0909-579KT 0.02 in KT – Thermally Enhanced Polyimide 9″ x 9″
61-03-0909-579KT 0.03 in KT – Thermally Enhanced Polyimide 9″ x 9″
61-04-0909-579KT 0.04 in KT – Thermally Enhanced Polyimide 9″ x 9″
61-05-0909-579KT 0.05 in KT – Thermally Enhanced Polyimide 9″ x 9″
61-06-0909-579KT 0.06 in KT – Thermally Enhanced Polyimide 9″ x 9″
61-07-0909-579KT 0.07 in KT – Thermally Enhanced Polyimide 9″ x 9″
61-08-0909-579KT 0.08 in KT – Thermally Enhanced Polyimide 9″ x 9″
61-10-0909-579KT 0.1 in KT – Thermally Enhanced Polyimide 9″ x 9″
61-12-0909-579KT 0.12 in KT – Thermally Enhanced Polyimide 9″ x 9″
61-13-0909-579KT 0.13 in KT – Thermally Enhanced Polyimide 9″ x 9″
61-14-0909-579KT 0.14 in KT – Thermally Enhanced Polyimide 9″ x 9″
61-15-0909-579KT 0.15 in KT – Thermally Enhanced Polyimide 9″ x 9″
61-16-0909-579KT 0.16 in KT – Thermally Enhanced Polyimide 9″ x 9″
61-18-0909-579KT 0.18 in KT – Thermally Enhanced Polyimide 9″ x 9″
61-20-0909-579KT 0.2 in KT – Thermally Enhanced Polyimide 9″ x 9″
69-11-28540-579KT 0.015 in KT – Thermally Enhanced Polyimide 18″ x 18″
69-11-28539-579KT 0.01 in KT – Thermally Enhanced Polyimide 18″ x 18″
69-11-20698-579KT 0.02 in KT – Thermally Enhanced Polyimide 18″ x 18″
69-11-20913-579KT 0.03 in KT – Thermally Enhanced Polyimide 18″ x 18″
69-11-20684-579KT 0.04 in KT – Thermally Enhanced Polyimide 18″ x 18″
69-11-27395-579KT 0.05 in KT – Thermally Enhanced Polyimide 18″ x 18″
69-11-20991-579KT 0.06 in KT – Thermally Enhanced Polyimide 18″ x 18″
69-11-20685-579KT 0.07 in KT – Thermally Enhanced Polyimide 18″ x 18″
69-11-21259-579KT 0.08 in KT – Thermally Enhanced Polyimide 18″ x 18″
69-11-20672-579KT 0.1 in KT – Thermally Enhanced Polyimide 18″ x 18″
69-11-27102-579KT 0.12 in KT – Thermally Enhanced Polyimide 18″ x 18″
69-11-20675-579KT 0.13 in KT – Thermally Enhanced Polyimide 18″ x 18″
69-11-27100-579KT 0.14 in KT – Thermally Enhanced Polyimide 18″ x 18″
69-11-27101-579KT 0.15 in KT – Thermally Enhanced Polyimide 18″ x 18″
69-11-20686-579KT 0.16 in KT – Thermally Enhanced Polyimide 18″ x 18″
69-11-27103-579KT 0.18 in KT – Thermally Enhanced Polyimide 18″ x 18″
69-11-20687-579KT 0.2 in KT – Thermally Enhanced Polyimide 18″ x 18″
61-12-0909-579 0.12 in No Carrier (Unsupported) 9″ x 9″
61-13-0909-579 0.13 in No Carrier (Unsupported) 9″ x 9″
61-14-0909-579 0.14 in No Carrier (Unsupported) 9″ x 9″
61-15-0909-579 0.15 in No Carrier (Unsupported) 9″ x 9″
61-16-0909-579 0.16 in No Carrier (Unsupported) 9″ x 9″
61-18-0909-579 0.18 in No Carrier (Unsupported) 9″ x 9″
61-20-0909-579 0.2 in No Carrier (Unsupported) 9″ x 9″
69-11-28540-579 0.015 in No Carrier (Unsupported) 18″ x 18″
69-11-27102-579 0.12 in No Carrier (Unsupported) 18″ x 18″
69-11-20675-579 0.13 in No Carrier (Unsupported) 18″ x 18″
69-11-27100-579 0.14 in No Carrier (Unsupported) 18″ x 18″
69-11-27101-579 0.15 in No Carrier (Unsupported) 18″ x 18″
69-11-20686-579 0.16 in No Carrier (Unsupported) 18″ x 18″
69-11-27103-579 0.18 in No Carrier (Unsupported) 18″ x 18″
69-11-20687-579 0.2 in No Carrier (Unsupported) 18″ x 18″
61-14-0909-579PN 0.14 in PN – PEN Film 9″ x 9″
61-15-0909-579PN 0.15 in PN – PEN Film 9″ x 9″
61-16-0909-579PN 0.16 in PN – PEN Film 9″ x 9″
61-18-0909-579PN 0.18 in PN – PEN Film 9″ x 9″
61-20-0909-579PN 0.2 in PN – PEN Film 9″ x 9″
69-11-28540-579PN 0.015 in PN – PEN Film 18″ x 18″
69-11-27102-579PN 0.12 in PN – PEN Film 18″ x 18″
69-11-20675-579PN 0.13 in PN – PEN Film 18″ x 18″
69-11-27100-579PN 0.14 in PN – PEN Film 18″ x 18″
69-11-27101-579PN 0.15 in PN – PEN Film 18″ x 18″
69-11-20686-579PN 0.16 in PN – PEN Film 18″ x 18″
69-11-27103-579PN 0.18 in PN – PEN Film 18″ x 18″
69-11-20687-579PN 0.2 in PN – PEN Film 18″ x 18″
61-12-0909-579PN 0.12 in PN – PEN Film 9″ x 9″
61-13-0909-579PN 0.13 in PN – PEN Film 9″ x 9″
CUSTOM-61-01-G579 0.01 in G – Woven Glass no PSA Custom
CUSTOM-61-02-G579 0.02 in G – Woven Glass no PSA Custom
CUSTOM-61-03-G579 0.03 in G – Woven Glass no PSA Custom
CUSTOM-61-04-G579 0.04 in G – Woven Glass no PSA Custom
CUSTOM-61-05-G579 0.05 in G – Woven Glass no PSA Custom
CUSTOM-61-06-G579 0.06 in G – Woven Glass no PSA Custom
CUSTOM-61-07-G579 0.07 in G – Woven Glass no PSA Custom
CUSTOM-61-08-G579 0.08 in G – Woven Glass no PSA Custom
CUSTOM-61-10-G579 0.1 in G – Woven Glass no PSA Custom
CUSTOM-61-12-G579 0.12 in G – Woven Glass no PSA Custom
CUSTOM-61-13-G579 0.13 in G – Woven Glass no PSA Custom
CUSTOM-61-14-G579 0.14 in G – Woven Glass no PSA Custom
CUSTOM-61-15-G579 0.15 in G – Woven Glass no PSA Custom
CUSTOM-61-16-G579 0.16 in G – Woven Glass no PSA Custom
CUSTOM-61-18-G579 0.18 in G – Woven Glass no PSA Custom
CUSTOM-61-20-G579 0.2 in G – Woven Glass no PSA Custom
CUSTOM-62-01-A579 0.01 in A – Aluminum Foil with PSA Custom
CUSTOM-62-02-A579 0.02 in A – Aluminum Foil with PSA Custom
CUSTOM-62-03-A579 0.03 in A – Aluminum Foil with PSA Custom
CUSTOM-62-04-A579 0.04 in A – Aluminum Foil with PSA Custom
CUSTOM-62-05-A579 0.05 in A – Aluminum Foil with PSA Custom
CUSTOM-62-06-A579 0.06 in A – Aluminum Foil with PSA Custom
CUSTOM-62-07-A579 0.07 in A – Aluminum Foil with PSA Custom
CUSTOM-62-08-A579 0.08 in A – Aluminum Foil with PSA Custom
CUSTOM-62-10-A579 0.1 in A – Aluminum Foil with PSA Custom
CUSTOM-62-12-A579 0.12 in A – Aluminum Foil with PSA Custom
CUSTOM-62-13-A579 0.13 in A – Aluminum Foil with PSA Custom
CUSTOM-62-14-A579 0.14 in A – Aluminum Foil with PSA Custom
CUSTOM-62-15-A579 0.15 in A – Aluminum Foil with PSA Custom
CUSTOM-62-16-A579 0.16 in A – Aluminum Foil with PSA Custom
CUSTOM-62-18-A579 0.18 in A – Aluminum Foil with PSA Custom
CUSTOM-62-20-A579 0.2 in A – Aluminum Foil with PSA Custom
CUSTOM-61-01-579KT 0.01 in KT – Thermally Enhanced Polyimide Custom
CUSTOM-61-02-579KT 0.02 in KT – Thermally Enhanced Polyimide Custom
CUSTOM-61-03-579KT 0.03 in KT – Thermally Enhanced Polyimide Custom
CUSTOM-61-04-579KT 0.04 in KT – Thermally Enhanced Polyimide Custom
CUSTOM-61-05-579KT 0.05 in KT – Thermally Enhanced Polyimide Custom
CUSTOM-61-06-579KT 0.06 in KT – Thermally Enhanced Polyimide Custom
CUSTOM-61-07-579KT 0.07 in KT – Thermally Enhanced Polyimide Custom
CUSTOM-61-08-579KT 0.08 in KT – Thermally Enhanced Polyimide Custom
CUSTOM-61-10-579KT 0.1 in KT – Thermally Enhanced Polyimide Custom
CUSTOM-61-12-579KT 0.12 in KT – Thermally Enhanced Polyimide Custom
CUSTOM-61-13-579KT 0.13 in KT – Thermally Enhanced Polyimide Custom
CUSTOM-61-14-579KT 0.14 in KT – Thermally Enhanced Polyimide Custom
CUSTOM-61-15-579KT 0.15 in KT – Thermally Enhanced Polyimide Custom
CUSTOM-61-16-579KT 0.16 in KT – Thermally Enhanced Polyimide Custom
CUSTOM-61-18-579KT 0.18 in KT – Thermally Enhanced Polyimide Custom
CUSTOM-61-20-579KT 0.2 in KT – Thermally Enhanced Polyimide Custom
CUSTOM-61-12-579 0.12 in No Carrier (Unsupported) Custom
CUSTOM-61-13-579 0.13 in No Carrier (Unsupported) Custom
CUSTOM-61-14-579 0.14 in No Carrier (Unsupported) Custom
CUSTOM-61-15-579 0.15 in No Carrier (Unsupported) Custom
CUSTOM-61-16-579 0.16 in No Carrier (Unsupported) Custom
CUSTOM-61-18-579 0.18 in No Carrier (Unsupported) Custom
CUSTOM-61-20-579 0.2 in No Carrier (Unsupported) Custom
CUSTOM-61-12-579PN 0.12 in PN – PEN Film Custom
CUSTOM-61-13-579PN 0.13 in PN – PEN Film Custom
CUSTOM-61-14-579PN 0.14 in PN – PEN Film Custom
CUSTOM-61-15-579PN 0.15 in PN – PEN Film Custom
CUSTOM-61-16-579PN 0.16 in PN – PEN Film Custom
CUSTOM-61-18-579PN 0.18 in PN – PEN Film Custom
CUSTOM-61-20-579PN 0.2 in PN – PEN Film Custom

THERM-A-GAP 570

THERM-A-GAP PAD 570 Thermally Conductive Gap Filler Pads
Products Material Thickness Carrier Type Shape
62-02-0909-A570 0.02 in A – Aluminum Foil with PSA 9″ x 9″
62-03-0909-A570 0.03 in A – Aluminum Foil with PSA 9″ x 9″
62-04-0909-A570 0.04 in A – Aluminum Foil with PSA 9″ x 9″
62-05-0909-A570 0.05 in A – Aluminum Foil with PSA 9″ x 9″
62-06-0909-A570 0.06 in A – Aluminum Foil with PSA 9″ x 9″
62-07-0909-A570 0.07 in A – Aluminum Foil with PSA 9″ x 9″
62-08-0909-A570 0.08 in A – Aluminum Foil with PSA 9″ x 9″
62-10-0909-A570 0.1 in A – Aluminum Foil with PSA 9″ x 9″
62-12-0909-A570 0.12 in A – Aluminum Foil with PSA 9″ x 9″
62-13-0909-A570 0.13 in A – Aluminum Foil with PSA 9″ x 9″
62-14-0909-A570 0.14 in A – Aluminum Foil with PSA 9″ x 9″
62-15-0909-A570 0.15 in A – Aluminum Foil with PSA 9″ x 9″
62-16-0909-A570 0.16 in A – Aluminum Foil with PSA 9″ x 9″
62-18-0909-A570 0.18 in A – Aluminum Foil with PSA 9″ x 9″
62-20-0909-A570 0.2 in A – Aluminum Foil with PSA 9″ x 9″
69-12-20698-A570 0.02 in A – Aluminum Foil with PSA 18″ x 18″
69-12-20913-A570 0.03 in A – Aluminum Foil with PSA 18″ x 18″
69-12-20684-A570 0.04 in A – Aluminum Foil with PSA 18″ x 18″
69-12-27395-A570 0.05 in A – Aluminum Foil with PSA 18″ x 18″
69-12-20991-A570 0.06 in A – Aluminum Foil with PSA 18″ x 18″
69-12-20685-A570 0.07 in A – Aluminum Foil with PSA 18″ x 18″
69-12-21259-A570 0.08 in A – Aluminum Foil with PSA 18″ x 18″
69-12-20672-A570 0.1 in A – Aluminum Foil with PSA 18″ x 18″
69-12-27102-A570 0.12 in A – Aluminum Foil with PSA 18″ x 18″
69-12-20675-A570 0.13 in A – Aluminum Foil with PSA 18″ x 18″
69-12-27100-A570 0.14 in A – Aluminum Foil with PSA 18″ x 18″
69-12-27101-A570 0.15 in A – Aluminum Foil with PSA 18″ x 18″
69-12-20686-A570 0.16 in A – Aluminum Foil with PSA 18″ x 18″
69-12-27103-A570 0.18 in A – Aluminum Foil with PSA 18″ x 18″
69-12-20687-A570 0.2 in A – Aluminum Foil with PSA 18″ x 18″
61-02-0909-G570 0.02 in G – Woven Glass no PSA 9″ x 9″
61-03-0909-G570 0.03 in G – Woven Glass no PSA 9″ x 9″
61-04-0909-G570 0.04 in G – Woven Glass no PSA 9″ x 9″
61-05-0909-G570 0.05 in G – Woven Glass no PSA 9″ x 9″
61-06-0909-G570 0.06 in G – Woven Glass no PSA 9″ x 9″
61-07-0909-G570 0.07 in G – Woven Glass no PSA 9″ x 9″
61-08-0909-G570 0.08 in G – Woven Glass no PSA 9″ x 9″
61-10-0909-G570 0.1 in G – Woven Glass no PSA 9″ x 9″
61-12-0909-G570 0.12 in G – Woven Glass no PSA 9″ x 9″
61-13-0909-G570 0.13 in G – Woven Glass no PSA 9″ x 9″
61-14-0909-G570 0.14 in G – Woven Glass no PSA 9″ x 9″
61-15-0909-G570 0.15 in G – Woven Glass no PSA 9″ x 9″
61-16-0909-G570 0.16 in G – Woven Glass no PSA 9″ x 9″
61-18-0909-G570 0.18 in G – Woven Glass no PSA 9″ x 9″
61-20-0909-G570 0.2 in G – Woven Glass no PSA 9″ x 9″
69-11-20698-G570 0.02 in G – Woven Glass no PSA 18″ x 18″
69-11-20913-G570 0.03 in G – Woven Glass no PSA 18″ x 18″
69-11-20684-G570 0.04 in G – Woven Glass no PSA 18″ x 18″
69-11-27395-G570 0.05 in G – Woven Glass no PSA 18″ x 18″
69-11-20991-G570 0.06 in G – Woven Glass no PSA 18″ x 18″
69-11-20685-G570 0.07 in G – Woven Glass no PSA 18″ x 18″
69-11-21259-G570 0.08 in G – Woven Glass no PSA 18″ x 18″
69-11-20672-G570 0.1 in G – Woven Glass no PSA 18″ x 18″
69-11-27102-G570 0.12 in G – Woven Glass no PSA 18″ x 18″
69-11-20675-G570 0.13 in G – Woven Glass no PSA 18″ x 18″
69-11-27100-G570 0.14 in G – Woven Glass no PSA 18″ x 18″
69-11-27101-G570 0.15 in G – Woven Glass no PSA 18″ x 18″
69-11-20686-G570 0.16 in G – Woven Glass no PSA 18″ x 18″
69-11-27103-G570 0.18 in G – Woven Glass no PSA 18″ x 18″
69-11-20687-G570 0.2 in G – Woven Glass no PSA 18″ x 18″
CUSTOM-62-16-A570 0.16 in A – Aluminum Foil with PSA Custom
CUSTOM-62-18-A570 0.18 in A – Aluminum Foil with PSA Custom
CUSTOM-62-20-A570 0.2 in A – Aluminum Foil with PSA Custom
CUSTOM-61-02-G570 0.02 in G – Woven Glass no PSA Custom
CUSTOM-61-03-G570 0.03 in G – Woven Glass no PSA Custom
CUSTOM-61-04-G570 0.04 in G – Woven Glass no PSA Custom
CUSTOM-61-05-G570 0.05 in G – Woven Glass no PSA Custom
CUSTOM-61-06-G570 0.06 in G – Woven Glass no PSA Custom
CUSTOM-61-07-G570 0.07 in G – Woven Glass no PSA Custom
CUSTOM-61-08-G570 0.08 in G – Woven Glass no PSA Custom
CUSTOM-61-10-G570 0.1 in G – Woven Glass no PSA Custom
CUSTOM-61-12-G570 0.12 in G – Woven Glass no PSA Custom
CUSTOM-61-13-G570 0.13 in G – Woven Glass no PSA Custom
CUSTOM-61-14-G570 0.14 in G – Woven Glass no PSA Custom
CUSTOM-61-15-G570 0.15 in G – Woven Glass no PSA Custom
CUSTOM-61-16-G570 0.16 in G – Woven Glass no PSA Custom
CUSTOM-61-18-G570 0.18 in G – Woven Glass no PSA Custom
CUSTOM-61-20-G570 0.2 in G – Woven Glass no PSA Custom
69-12-28540-A570 0.015 in A – Aluminum Foil with PSA 18″ x 18″
CUSTOM-62-02-A570 0.02 in A – Aluminum Foil with PSA Custom
CUSTOM-62-03-A570 0.03 in A – Aluminum Foil with PSA Custom
CUSTOM-62-04-A570 0.04 in A – Aluminum Foil with PSA Custom
CUSTOM-62-05-A570 0.05 in A – Aluminum Foil with PSA Custom
CUSTOM-62-06-A570 0.06 in A – Aluminum Foil with PSA Custom
CUSTOM-62-07-A570 0.07 in A – Aluminum Foil with PSA Custom
CUSTOM-62-08-A570 0.08 in A – Aluminum Foil with PSA Custom
CUSTOM-62-10-A570 0.1 in A – Aluminum Foil with PSA Custom
CUSTOM-62-12-A570 0.12 in A – Aluminum Foil with PSA Custom
CUSTOM-62-13-A570 0.13 in A – Aluminum Foil with PSA Custom
CUSTOM-62-14-A570 0.14 in A – Aluminum Foil with PSA Custom
CUSTOM-62-15-A570 0.15 in A – Aluminum Foil with PSA Custom

THERM-A-GAP PAD 80

THERM-A-GAP PAD 80 Thermally Conductive Gap Filler Pads
Products Material Thickness Carrier Type Shape Size
61-03-1015-PAD80A 0.03 in (0.76 mm) A – Aluminum Foil without PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-04-1015-PAD80 0.04 in (1.02 mm) No Carrier (Unsupported) Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-04-1015-PAD80A 0.04 in (1.02 mm) A – Aluminum Foil without PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-04-1015-PAD80G 0.04 in (1.02 mm) G – Woven glass without PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-05-1015-PAD80 0.05 in (1.27 mm) No Carrier (Unsupported) Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-05-1015-PAD80A 0.05 in (1.27 mm) A – Aluminum Foil without PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-05-1015-PAD80G 0.05 in (1.27 mm) G – Woven glass without PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-06-1015-PAD80 0.06 in (1.52 mm) No Carrier (Unsupported) Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-06-1015-PAD80A 0.06 in (1.52 mm) A – Aluminum Foil without PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-06-1015-PAD80G 0.06 in (1.52 mm) G – Woven glass without PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-07-1015-PAD80 0.07 in (1.78 mm) No Carrier (Unsupported) Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-07-1015-PAD80A 0.07 in (1.78 mm) A – Aluminum Foil without PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-07-1015-PAD80G 0.07 in (1.78 mm) G – Woven glass without PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-08-1015-PAD80 0.08 in (2.03 mm) No Carrier (Unsupported) Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-08-1015-PAD80A 0.08 in (2.03 mm) A – Aluminum Foil without PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-08-1015-PAD80G 0.08 in (2.03 mm) G – Woven glass without PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-09-1015-PAD80 0.09 in (2.29 mm) No Carrier (Unsupported) Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-09-1015-PAD80A 0.09 in (2.29 mm) A – Aluminum Foil without PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-09-1015-PAD80G 0.09 in (2.29 mm) G – Woven glass without PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-10-1015-PAD80 0.10 in (2.54 mm) No Carrier (Unsupported) Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-10-1015-PAD80A 0.10 in (2.54 mm) A – Aluminum Foil without PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-10-1015-PAD80G 0.10 in (2.54 mm) G – Woven glass without PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-11-1015-PAD80 0.11 in (2.79 mm) No Carrier (Unsupported) Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-11-1015-PAD80A 0.11 in (2.79 mm) A – Aluminum Foil without PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-11-1015-PAD80G 0.11 in (2.79 mm) G – Woven glass without PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-12-1015-PAD80 0.12 in (3.05 mm) No Carrier (Unsupported) Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-12-1015-PAD80A 0.12 in (3.05 mm) A – Aluminum Foil without PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-12-1015-PAD80G 0.12 in (3.05 mm) G – Woven glass without PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-13-1015-PAD80 0.13 in (3.30 mm) No Carrier (Unsupported) Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-13-1015-PAD80A 0.13 in (3.30 mm) A – Aluminum Foil without PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-13-1015-PAD80G 0.13 in (3.30 mm) G – Woven glass without PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-14-1015-PAD80 0.14 in (3.56 mm) No Carrier (Unsupported) Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-14-1015-PAD80A 0.14 in (3.56 mm) A – Aluminum Foil without PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-14-1015-PAD80G 0.14 in (3.56 mm) G – Woven glass without PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-15-1015-PAD80 0.15 in (3.81 mm) No Carrier (Unsupported) Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-15-1015-PAD80A 0.15 in (3.81 mm) A – Aluminum Foil without PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-15-1015-PAD80G 0.15 in (3.81 mm) G – Woven glass without PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-16-1015-PAD80 0.16 in (4.06 mm) No Carrier (Unsupported) Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-16-1015-PAD80A 0.16 in (4.06 mm) A – Aluminum Foil without PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-16-1015-PAD80G 0.16 in (4.06 mm) G – Woven glass without PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-17-1015-PAD80 0.17 in (4.32 mm) No Carrier (Unsupported) Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-17-1015-PAD80A 0.17 in (4.32 mm) A – Aluminum Foil without PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-17-1015-PAD80G 0.17 in (4.32 mm) G – Woven glass without PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-18-1015-PAD80 0.18 in (4.57 mm) No Carrier (Unsupported) Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-18-1015-PAD80A 0.18 in (4.57 mm) A – Aluminum Foil without PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-18-1015-PAD80G 0.18 in (4.57 mm) G – Woven glass without PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-19-1015-PAD80 0.19 in (4.83 mm) No Carrier (Unsupported) Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-19-1015-PAD80A 0.19 in (4.83 mm) A – Aluminum Foil without PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-19-1015-PAD80G 0.19 in (4.83 mm) G – Woven glass without PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-20-1015-PAD80 0.20 in (5.08 mm) No Carrier (Unsupported) Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-20-1015-PAD80A 0.20 in (5.08 mm) A – Aluminum Foil without PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-20-1015-PAD80G 0.20 in (5.08 mm) G – Woven glass without PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-03-1015-PAD80A 0.03 in (0.76 mm) A – Aluminum Foil with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-04-1015-PAD80A 0.04 in (1.02 mm) A – Aluminum Foil with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-05-1015-PAD80A 0.05 in (1.27 mm) A – Aluminum Foil with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-06-1015-PAD80A 0.06 in (1.52 mm) A – Aluminum Foil with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-07-1015-PAD80A 0.07 in (1.78 mm) A – Aluminum Foil with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-08-1015-PAD80A 0.08 in (2.03 mm) A – Aluminum Foil with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-09-1015-PAD80A 0.09 in (2.29 mm) A – Aluminum Foil with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-10-1015-PAD80A 0.10 in (2.54 mm) A – Aluminum Foil with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-11-1015-PAD80A 0.11 in (2.79 mm) A – Aluminum Foil with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-12-1015-PAD80A 0.12 in (3.05 mm) A – Aluminum Foil with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-13-1015-PAD80A 0.13 in (3.30 mm) A – Aluminum Foil with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-14-1015-PAD80A 0.14 in (3.56 mm) A – Aluminum Foil with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-15-1015-PAD80A 0.15 in (3.81 mm) A – Aluminum Foil with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-16-1015-PAD80A 0.16 in (4.06 mm) A – Aluminum Foil with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-17-1015-PAD80A 0.17 in (4.32 mm) A – Aluminum Foil with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-18-1015-PAD80A 0.18 in (4.57 mm) A – Aluminum Foil with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-19-1015-PAD80A 0.19 in (4.83 mm) A – Aluminum Foil with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-20-1015-PAD80A 0.20 in (5.08 mm) A – Aluminum Foil with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-02-1015-PAD80G 0.02 in (0.51 mm) G – Woven glass without PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-03-1015-PAD80PN 0.03 in (0.76 mm) PN – PN Film without PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-04-1015-PAD80PN 0.04 in (1.02 mm) PN – PN Film without PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-05-1015-PAD80PN 0.05 in (1.27 mm) PN – PN Film without PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-06-1015-PAD80PN 0.06 in (1.52 mm) PN – PN Film without PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-07-1015-PAD80PN 0.07 in (1.78 mm) PN – PN Film without PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-08-1015-PAD80PN 0.08 in (2.03 mm) PN – PN Film without PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-09-1015-PAD80PN 0.09 in (2.29 mm) PN – PN Film without PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-10-1015-PAD80PN 0.10 in (2.54 mm) PN – PN Film without PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-11-1015-PAD80PN 0.11 in (2.79 mm) PN – PN Film without PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-12-1015-PAD80PN 0.12 in (3.05 mm) PN – PN Film without PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-13-1015-PAD80PN 0.13 in (3.30 mm) PN – PN Film without PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-14-1015-PAD80PN 0.14 in (3.56 mm) PN – PN Film without PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-15-1015-PAD80PN 0.15 in (3.81 mm) PN – PN Film without PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-16-1015-PAD80PN 0.16 in (4.06 mm) PN – PN Film without PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-17-1015-PAD80PN 0.17 in (4.32 mm) PN – PN Film without PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-18-1015-PAD80PN 0.18 in (4.57 mm) PN – PN Film without PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-19-1015-PAD80PN 0.19 in (4.83 mm) PN – PN Film without PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-20-1015-PAD80PN 0.20 in (5.08 mm) PN – PN Film without PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)

THERM-A-GAP 580

THERM-A-GAP 580 Thermally Conductive Gap Filler Pads
Products Material Thickness Carrier Type Size
69-11-27100-G580 0.14 in G – Woven Glass no PSA 18″ x 18″
69-11-27101-G580 0.15 in G – Woven Glass no PSA 18″ x 18″
69-11-20686-G580 0.16 in G – Woven Glass no PSA 18″ x 18″
69-11-27103-G580 0.18 in G – Woven Glass no PSA 18″ x 18″
69-11-20687-G580 0.2 in G – Woven Glass no PSA 18″ x 18″
62-01-0909-A580 0.01 in A – Aluminum Foil with PSA 9″ x 9″
62-02-0909-A580 0.02 in A – Aluminum Foil with PSA 9″ x 9″
62-03-0909-A580 0.03 in A – Aluminum Foil with PSA 9″ x 9″
62-04-0909-A580 0.04 in A – Aluminum Foil with PSA 9″ x 9″
62-05-0909-A580 0.05 in A – Aluminum Foil with PSA 9″ x 9″
62-06-0909-A580 0.06 in A – Aluminum Foil with PSA 9″ x 9″
62-07-0909-A580 0.07 in A – Aluminum Foil with PSA 9″ x 9″
62-08-0909-A580 0.08 in A – Aluminum Foil with PSA 9″ x 9″
62-10-0909-A580 0.1 in A – Aluminum Foil with PSA 9″ x 9″
62-12-0909-A580 0.12 in A – Aluminum Foil with PSA 9″ x 9″
62-13-0909-A580 0.13 in A – Aluminum Foil with PSA 9″ x 9″
62-14-0909-A580 0.14 in A – Aluminum Foil with PSA 9″ x 9″
62-15-0909-A580 0.15 in A – Aluminum Foil with PSA 9″ x 9″
62-16-0909-A580 0.16 in A – Aluminum Foil with PSA 9″ x 9″
62-18-0909-A580 0.18 in A – Aluminum Foil with PSA 9″ x 9″
62-20-0909-A580 0.2 in A – Aluminum Foil with PSA 9″ x 9″
69-12-28539-A580 0.01 in A – Aluminum Foil with PSA 18″ x 18″
69-12-20698-A580 0.02 in A – Aluminum Foil with PSA 18″ x 18″
69-12-20913-A580 0.03 in A – Aluminum Foil with PSA 18″ x 18″
69-12-20684-A580 0.04 in A – Aluminum Foil with PSA 18″ x 18″
69-12-27395-A580 0.05 in A – Aluminum Foil with PSA 18″ x 18″
69-12-20991-A580 0.06 in A – Aluminum Foil with PSA 18″ x 18″
69-12-20685-A580 0.07 in A – Aluminum Foil with PSA 18″ x 18″
69-12-21259-A580 0.08 in A – Aluminum Foil with PSA 18″ x 18″
69-12-20672-A580 0.1 in A – Aluminum Foil with PSA 18″ x 18″
69-12-27102-A580 0.12 in A – Aluminum Foil with PSA 18″ x 18″
69-12-20675-A580 0.13 in A – Aluminum Foil with PSA 18″ x 18″
69-12-27100-A580 0.14 in A – Aluminum Foil with PSA 18″ x 18″
69-12-27101-A580 0.15 in A – Aluminum Foil with PSA 18″ x 18″
69-12-20686-A580 0.16 in A – Aluminum Foil with PSA 18″ x 18″
69-12-27103-A580 0.18 in A – Aluminum Foil with PSA 18″ x 18″
69-12-20687-A580 0.2 in A – Aluminum Foil with PSA 18″ x 18″
61-01-0909-G580 0.01 in G – Woven Glass no PSA 9″ x 9″
61-02-0909-G580 0.02 in G – Woven Glass no PSA 9″ x 9″
61-03-0909-G580 0.03 in G – Woven Glass no PSA 9″ x 9″
61-04-0909-G580 0.04 in G – Woven Glass no PSA 9″ x 9″
61-05-0909-G580 0.05 in G – Woven Glass no PSA 9″ x 9″
61-06-0909-G580 0.06 in G – Woven Glass no PSA 9″ x 9″
61-07-0909-G580 0.07 in G – Woven Glass no PSA 9″ x 9″
61-08-0909-G580 0.08 in G – Woven Glass no PSA 9″ x 9″
61-09-0909-G580 0.09 in G – Woven Glass no PSA 9″ x 9″
61-10-0909-G580 0.1 in G – Woven Glass no PSA 9″ x 9″
61-11-0909-G580 0.11 in G – Woven Glass no PSA 9″ x 9″
61-12-0909-G580 0.12 in G – Woven Glass no PSA 9″ x 9″
61-13-0909-G580 0.13 in G – Woven Glass no PSA 9″ x 9″
61-14-0909-G580 0.14 in G – Woven Glass no PSA 9″ x 9″
61-15-0909-G580 0.15 in G – Woven Glass no PSA 9″ x 9″
61-16-0909-G580 0.16 in G – Woven Glass no PSA 9″ x 9″
61-17-0909-G580 0.17 in G – Woven Glass no PSA 9″ x 9″
61-18-0909-G580 0.18 in G – Woven Glass no PSA 9″ x 9″
61-19-0909-G580 0.19 in G – Woven Glass no PSA 9″ x 9″
61-20-0909-G580 0.2 in G – Woven Glass no PSA 9″ x 9″
69-11-28540-G580 0.015 in G – Woven Glass no PSA 18″ x 18″
69-12-28540-A580 0.015 in A – Aluminum Foil with PSA 18″ x 18″
69-11-28539-G580 0.01 in G – Woven Glass no PSA 18″ x 18″
69-11-20698-G580 0.02 in G – Woven Glass no PSA 18″ x 18″
69-11-20913-G580 0.03 in G – Woven Glass no PSA 18″ x 18″
69-11-20684-G580 0.04 in G – Woven Glass no PSA 18″ x 18″
69-11-27395-G580 0.05 in G – Woven Glass no PSA 18″ x 18″
69-11-20991-G580 0.06 in G – Woven Glass no PSA 18″ x 18″
69-11-20685-G580 0.07 in G – Woven Glass no PSA 18″ x 18″
69-11-21259-G580 0.08 in G – Woven Glass no PSA 18″ x 18″
69-11-20672-G580 0.1 in G – Woven Glass no PSA 18″ x 18″
69-11-27102-G580 0.12 in G – Woven Glass no PSA 18″ x 18″
69-11-20675-G580 0.13 in G – Woven Glass no PSA 18″ x 18″
69-11-28540-G580 0.015 in G – Woven Glass no PSA 18″ x 18″
69-12-28540-A580 0.015 in A – Aluminum Foil with PSA 18″ x 18″
69-11-28539-G580 0.01 in G – Woven Glass no PSA 18″ x 18″
62-01-0909-580 0.01 in No Carrier (Unsupported) 9″ x 9″
62-02-0909-580 0.02 in No Carrier (Unsupported) 9″ x 9″
62-03-0909-580 0.03 in No Carrier (Unsupported) 9″ x 9″
62-04-0909-580 0.04 in No Carrier (Unsupported) 9″ x 9″
62-05-0909-580 0.05 in No Carrier (Unsupported) 9″ x 9″
62-06-0909-580 0.06 in No Carrier (Unsupported) 9″ x 9″
62-07-0909-580 0.07 in No Carrier (Unsupported) 9″ x 9″
62-08-0909-580 0.08 in No Carrier (Unsupported) 9″ x 9″
62-10-0909-580 0.1 in No Carrier (Unsupported) 9″ x 9″
62-12-0909-580 0.12 in No Carrier (Unsupported) 9″ x 9″
62-13-0909-580 0.13 in No Carrier (Unsupported) 9″ x 9″
62-14-0909-580 0.14 in No Carrier (Unsupported) 9″ x 9″
62-15-0909-580 0.15 in No Carrier (Unsupported) 9″ x 9″
62-16-0909-580 0.16 in No Carrier (Unsupported) 9″ x 9″
62-18-0909-580 0.18 in No Carrier (Unsupported) 9″ x 9″
62-20-0909-580 0.2 in No Carrier (Unsupported) 9″ x 9″
69-11-27100-G580 0.14 in G – Woven Glass no PSA 18″ x 18″
69-11-27101-G580 0.15 in G – Woven Glass no PSA 18″ x 18″
69-12-28539-580 0.01 in No Carrier (Unsupported) 18″ x 18″
69-12-20698-580 0.02 in No Carrier (Unsupported) 18″ x 18″
69-12-20913-580 0.03 in No Carrier (Unsupported) 18″ x 18″
69-12-20684-580 0.04 in No Carrier (Unsupported) 18″ x 18″
69-12-27395-580 0.05 in No Carrier (Unsupported) 18″ x 18″
69-12-20991-580 0.06 in No Carrier (Unsupported) 18″ x 18″
69-12-20685-580 0.07 in No Carrier (Unsupported) 18″ x 18″
69-12-21259-580 0.08 in No Carrier (Unsupported) 18″ x 18″
69-12-20672-580 0.1 in No Carrier (Unsupported) 18″ x 18″
69-12-27102-580 0.12 in No Carrier (Unsupported) 18″ x 18″
69-12-20675-580 0.13 in No Carrier (Unsupported) 18″ x 18″
69-12-27100-580 0.14 in No Carrier (Unsupported) 18″ x 18″
69-12-27101-580 0.15 in No Carrier (Unsupported) 18″ x 18″
69-12-20686-580 0.16 in No Carrier (Unsupported) 18″ x 18″
69-12-27103-580 0.18 in No Carrier (Unsupported) 18″ x 18″
69-12-20687-580 0.2 in No Carrier (Unsupported) 18″ x 18″
CUSTOM-62-01-A580 0.01 in A – Aluminum Foil with PSA Custom
CUSTOM-62-02-A580 0.02 in A – Aluminum Foil with PSA Custom
CUSTOM-62-03-A580 0.03 in A – Aluminum Foil with PSA Custom
CUSTOM-62-04-A580 0.04 in A – Aluminum Foil with PSA Custom
CUSTOM-62-05-A580 0.05 in A – Aluminum Foil with PSA Custom
CUSTOM-62-06-A580 0.06 in A – Aluminum Foil with PSA Custom
CUSTOM-62-07-A580 0.07 in A – Aluminum Foil with PSA Custom
CUSTOM-62-08-A580 0.08 in A – Aluminum Foil with PSA Custom
CUSTOM-62-10-A580 0.1 in A – Aluminum Foil with PSA Custom
CUSTOM-62-12-A580 0.12 in A – Aluminum Foil with PSA Custom
CUSTOM-62-13-A580 0.13 in A – Aluminum Foil with PSA Custom
CUSTOM-62-14-A580 0.14 in A – Aluminum Foil with PSA Custom
CUSTOM-62-15-A580 0.15 in A – Aluminum Foil with PSA Custom
CUSTOM-62-16-A580 0.16 in A – Aluminum Foil with PSA Custom
CUSTOM-62-18-A580 0.18 in A – Aluminum Foil with PSA Custom
CUSTOM-62-20-A580 0.2 in A – Aluminum Foil with PSA Custom
CUSTOM-62-01-A580 0.01 in A – Aluminum Foil with PSA Custom
CUSTOM-62-02-A580 0.02 in A – Aluminum Foil with PSA Custom
CUSTOM-62-03-A580 0.03 in A – Aluminum Foil with PSA Custom
CUSTOM-62-04-A580 0.04 in A – Aluminum Foil with PSA Custom
CUSTOM-62-05-A580 0.05 in A – Aluminum Foil with PSA Custom
CUSTOM-62-06-A580 0.06 in A – Aluminum Foil with PSA Custom
CUSTOM-62-07-A580 0.07 in A – Aluminum Foil with PSA Custom
CUSTOM-62-08-A580 0.08 in A – Aluminum Foil with PSA Custom
CUSTOM-62-10-A580 0.1 in A – Aluminum Foil with PSA Custom
CUSTOM-62-12-A580 0.12 in A – Aluminum Foil with PSA Custom
CUSTOM-62-13-A580 0.13 in A – Aluminum Foil with PSA Custom
CUSTOM-62-14-A580 0.14 in A – Aluminum Foil with PSA Custom
CUSTOM-62-15-A580 0.15 in A – Aluminum Foil with PSA Custom
CUSTOM-62-16-A580 0.16 in A – Aluminum Foil with PSA Custom
CUSTOM-62-18-A580 0.18 in A – Aluminum Foil with PSA Custom
CUSTOM-62-20-A580 0.2 in A – Aluminum Foil with PSA Custom
CUSTOM-62-01-G580 0.01 in G – Woven Glass no PSA Custom
CUSTOM-62-02-G580 0.02 in G – Woven Glass no PSA Custom
CUSTOM-62-03-G580 0.03 in G – Woven Glass no PSA Custom
CUSTOM-62-04-G580 0.04 in G – Woven Glass no PSA Custom
CUSTOM-62-05-G580 0.05 in G – Woven Glass no PSA Custom
CUSTOM-62-06-G580 0.06 in G – Woven Glass no PSA Custom
CUSTOM-62-07-G580 0.07 in G – Woven Glass no PSA Custom
CUSTOM-62-08-G580 0.08 in G – Woven Glass no PSA Custom
CUSTOM-62-10-G580 0.1 in G – Woven Glass no PSA Custom
CUSTOM-62-12-G580 0.12 in G – Woven Glass no PSA Custom
CUSTOM-62-13-G580 0.13 in G – Woven Glass no PSA Custom
CUSTOM-62-14-G580 0.14 in G – Woven Glass no PSA Custom
CUSTOM-62-15-G580 0.15 in G – Woven Glass no PSA Custom
CUSTOM-62-16-G580 0.16 in G – Woven Glass no PSA Custom
CUSTOM-62-18-G580 0.18 in G – Woven Glass no PSA Custom
CUSTOM-62-20-G580 0.2 in G – Woven Glass no PSA Custom
CUSTOM-62-01-580 0.01 in No Carrier (Unsupported) Custom
CUSTOM-62-02-580 0.02 in No Carrier (Unsupported) Custom
CUSTOM-62-03-580 0.03 in No Carrier (Unsupported) Custom
CUSTOM-62-04-580 0.04 in No Carrier (Unsupported) Custom
CUSTOM-62-05-580 0.05 in No Carrier (Unsupported) Custom
CUSTOM-62-06-580 0.06 in No Carrier (Unsupported) Custom
CUSTOM-62-07-580 0.07 in No Carrier (Unsupported) Custom
CUSTOM-62-08-580 0.08 in No Carrier (Unsupported) Custom
CUSTOM-62-10-580 0.1 in No Carrier (Unsupported) Custom
CUSTOM-62-12-580 0.12 in No Carrier (Unsupported) Custom
CUSTOM-62-13-580 0.13 in No Carrier (Unsupported) Custom
CUSTOM-62-14-580 0.14 in No Carrier (Unsupported) Custom
CUSTOM-62-15-580 0.15 in No Carrier (Unsupported) Custom
CUSTOM-62-16-580 0.16 in No Carrier (Unsupported) Custom
CUSTOM-62-18-580 0.18 in No Carrier (Unsupported) Custom
CUSTOM-62-20-580 0.2 in No Carrier (Unsupported) Custom

THERM-A-GAP PAD 70TP

THERM-A-GAP PAD 70TP Thermally Conductive Gap Filler Pads
Products Material Thickness Carrier Type Shape Size
61-03-1015-PAD70TP 0.03 in (0.76 mm) No Carrier (Unsupported) Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-03-CUSTOM-PAD70TP 0.03 in (0.76 mm) No Carrier (Unsupported) Custom Custom
61-04-1015-PAD70TP 0.04 in (1.02 mm) No Carrier (Unsupported) Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-04-CUSTOM-PAD70TP 0.04 in (1.02 mm) No Carrier (Unsupported) Custom Custom
61-05-1015-PAD70TP 0.05 in (1.27 mm) No Carrier (Unsupported) Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-05-CUSTOM-PAD70TP 0.05 in (1.27 mm) No Carrier (Unsupported) Custom Custom
61-06-1015-PAD70TP 0.06 in (1.52 mm) No Carrier (Unsupported) Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-06-CUSTOM-PAD70TP 0.06 in (1.52 mm) No Carrier (Unsupported) Custom Custom
61-07-1015-PAD70TP 0.07 in (1.78 mm) No Carrier (Unsupported) Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-07-CUSTOM-PAD70TP 0.07 in (1.78 mm) No Carrier (Unsupported) Custom Custom
61-08-1015-PAD70TP 0.08 in (2.03 mm) No Carrier (Unsupported) Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-08-CUSTOM-PAD70TP 0.08 in (2.03 mm) No Carrier (Unsupported) Custom Custom
61-09-1015-PAD70TP 0.09 in (2.29 mm) No Carrier (Unsupported) Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-09-CUSTOM-PAD70TP 0.09 in (2.29 mm) No Carrier (Unsupported) Custom Custom
61-10-1015-PAD70TP 0.10 in (2.54 mm) No Carrier (Unsupported) Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-10-CUSTOM-PAD70TP 0.10 in (2.54 mm) No Carrier (Unsupported) Custom Custom
61-11-1015-PAD70TP 0.11 in (2.79 mm) No Carrier (Unsupported) Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-11-CUSTOM-PAD70TP 0.11 in (2.79 mm) No Carrier (Unsupported) Custom Custom
61-12-1015-PAD70TP 0.12 in (3.05 mm) No Carrier (Unsupported) Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-12-CUSTOM-PAD70TP 0.12 in (3.05 mm) No Carrier (Unsupported) Custom Custom
61-13-1015-PAD70TP 0.13 in (3.30 mm) No Carrier (Unsupported) Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-13-CUSTOM-PAD70TP 0.13 in (3.30 mm) No Carrier (Unsupported) Custom Custom
61-14-1015-PAD70TP 0.14 in (3.56 mm) No Carrier (Unsupported) Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-14-CUSTOM-PAD70TP 0.14 in (3.56 mm) No Carrier (Unsupported) Custom Custom
61-15-1015-PAD70TP 0.15 in (3.81 mm) No Carrier (Unsupported) Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-15-CUSTOM-PAD70TP 0.15 in (3.81 mm) No Carrier (Unsupported) Custom Custom
61-16-1015-PAD70TP 0.16 in (4.06 mm) No Carrier (Unsupported) Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-16-CUSTOM-PAD70TP 0.16 in (4.06 mm) No Carrier (Unsupported) Custom Custom
61-17-1015-PAD70TP 0.17 in (4.32 mm) No Carrier (Unsupported) Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-17-CUSTOM-PAD70TP 0.17 in (4.32 mm) No Carrier (Unsupported) Custom Custom
61-18-1015-PAD70TP 0.18 in (4.57 mm) No Carrier (Unsupported) Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-18-CUSTOM-PAD70TP 0.18 in (4.57 mm) No Carrier (Unsupported) Custom Custom
61-19-1015-PAD70TP 0.19 in (4.83 mm) No Carrier (Unsupported) Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-19-CUSTOM-PAD70TP 0.19 in (4.83 mm) No Carrier (Unsupported) Custom Custom
61-20-1015-PAD70TP 0.20 in (5.08 mm) No Carrier (Unsupported) Flat sheets 10 in x 15 in (254 mm x 381 mm)
61-20-CUSTOM-PAD70TP 0.20 in (5.08 mm) No Carrier (Unsupported) Custom Custom
62-03-1015-PAD70TPA 0.03 in (0.76 mm) A – Aluminum Foil with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-03-1015-PAD70TPG 0.03 in (0.76 mm) G – Fiberglass with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-03-CUSTOM-PAD70TPA 0.03 in (0.76 mm) A – Aluminum Foil with PSA Custom Custom
62-03-CUSTOM-PAD70TPG 0.03 in (0.76 mm) G – Fiberglass with PSA Custom Custom
62-04-1015-PAD70TPA 0.04 in (1.02 mm) A – Aluminum Foil with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-04-1015-PAD70TPG 0.04 in (1.02 mm) G – Fiberglass with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-04-CUSTOM-PAD70TPA 0.04 in (1.02 mm) A – Aluminum Foil with PSA Custom Custom
62-04-CUSTOM-PAD70TPG 0.04 in (1.02 mm) G – Fiberglass with PSA Custom Custom
62-05-1015-PAD70TPA 0.05 in (1.27 mm) A – Aluminum Foil with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-05-1015-PAD70TPG 0.05 in (1.27 mm) G – Fiberglass with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-05-CUSTOM-PAD70TPA 0.05 in (1.27 mm) A – Aluminum Foil with PSA Custom Custom
62-05-CUSTOM-PAD70TPG 0.05 in (1.27 mm) G – Fiberglass with PSA Custom Custom
62-06-1015-PAD70TPA 0.06 in (1.52 mm) A – Aluminum Foil with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-06-1015-PAD70TPG 0.06 in (1.52 mm) G – Fiberglass with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-06-CUSTOM-PAD70TPA 0.06 in (1.52 mm) A – Aluminum Foil with PSA Custom Custom
62-06-CUSTOM-PAD70TPG 0.06 in (1.52 mm) G – Fiberglass with PSA Custom Custom
62-07-1015-PAD70TPA 0.07 in (1.78 mm) A – Aluminum Foil with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-07-1015-PAD70TPG 0.07 in (1.78 mm) G – Fiberglass with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-07-CUSTOM-PAD70TPA 0.07 in (1.78 mm) A – Aluminum Foil with PSA Custom Custom
62-07-CUSTOM-PAD70TPG 0.07 in (1.78 mm) G – Fiberglass with PSA Custom Custom
62-08-1015-PAD70TPA 0.08 in (2.03 mm) A – Aluminum Foil with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-08-1015-PAD70TPG 0.08 in (2.03 mm) G – Fiberglass with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-08-CUSTOM-PAD70TPA 0.08 in (2.03 mm) A – Aluminum Foil with PSA Custom Custom
62-08-CUSTOM-PAD70TPG 0.08 in (2.03 mm) G – Fiberglass with PSA Custom Custom
62-09-1015-PAD70TPA 0.09 in (2.29 mm) A – Aluminum Foil with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-09-1015-PAD70TPG 0.09 in (2.29 mm) G – Fiberglass with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-09-CUSTOM-PAD70TPA 0.09 in (2.29 mm) A – Aluminum Foil with PSA Custom Custom
62-09-CUSTOM-PAD70TPG 0.09 in (2.29 mm) G – Fiberglass with PSA Custom Custom
62-10-1015-PAD70TPA 0.10 in (2.54 mm) Aluminum Foil with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-10-1015-PAD70TPG 0.10 in (2.54 mm) Fiberglass with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-10-CUSTOM-PAD70TPA 0.10 in (2.54 mm) Aluminum Foil with PSA Custom Custom
62-10-CUSTOM-PAD70TPG 0.10 in (2.54 mm) Fiberglass with PSA Custom Custom
62-11-1015-PAD70TPA 0.11 in (2.79 mm) Aluminum Foil with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-11-1015-PAD70TPG 0.11 in (2.79 mm) Fiberglass with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-11-CUSTOM-PAD70TPA 0.11 in (2.79 mm) Aluminum Foil with PSA Custom Custom
62-11-CUSTOM-PAD70TPG 0.11 in (2.79 mm) Fiberglass with PSA Custom Custom
62-10-1015-PAD70TPA 0.10 in (2.54 mm) Aluminum Foil with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-10-1015-PAD70TPG 0.10 in (2.54 mm) Fiberglass with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-10-CUSTOM-PAD70TPA 0.10 in (2.54 mm) Aluminum Foil with PSA Custom Custom
62-10-CUSTOM-PAD70TPG 0.10 in (2.54 mm) Fiberglass with PSA Custom Custom
62-12-1015-PAD70TPA 0.12 in (3.05 mm) A – Aluminum Foil with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-12-1015-PAD70TPG 0.12 in (3.05 mm) G – Fiberglass with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-12-CUSTOM-PAD70TPA 0.12 in (3.05 mm) A – Aluminum Foil with PSA Custom Custom
62-12-CUSTOM-PAD70TPG 0.12 in (3.05 mm) G – Fiberglass with PSA Custom Custom
62-13-1015-PAD70TPA 0.13 in (3.30 mm) A – Aluminum Foil with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-13-1015-PAD70TPG 0.13 in (3.30 mm) G – Fiberglass with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-13-CUSTOM-PAD70TPA 0.13 in (3.30 mm) A – Aluminum Foil with PSA Custom Custom
62-13-CUSTOM-PAD70TPG 0.13 in (3.30 mm) G – Fiberglass with PSA Custom Custom
62-14-1015-PAD70TPA 0.14 in (3.56 mm) A – Aluminum Foil with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-14-1015-PAD70TPG 0.14 in (3.56 mm) G – Fiberglass with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-14-CUSTOM-PAD70TPA 0.14 in (3.56 mm) A – Aluminum Foil with PSA Custom Custom
62-14-CUSTOM-PAD70TPG 0.14 in (3.56 mm) G – Fiberglass with PSA Custom Custom
62-15-1015-PAD70TPA 0.15 in (3.81 mm) A – Aluminum Foil with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-15-1015-PAD70TPG 0.15 in (3.81 mm) G – Fiberglass with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-15-CUSTOM-PAD70TPA 0.15 in (3.81 mm) A – Aluminum Foil with PSA Custom Custom
62-15-CUSTOM-PAD70TPG 0.15 in (3.81 mm) G – Fiberglass with PSA Custom Custom
62-16-1015-PAD70TPA 0.16 in (4.06 mm) A – Aluminum Foil with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-16-1015-PAD70TPG 0.16 in (4.06 mm) G – Fiberglass with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-16-CUSTOM-PAD70TPA 0.16 in (4.06 mm) A – Aluminum Foil with PSA Custom Custom
62-16-CUSTOM-PAD70TPG 0.16 in (4.06 mm) G – Fiberglass with PSA Custom Custom
62-17-1015-PAD70TPA 0.17 in (4.32 mm) A – Aluminum Foil with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-17-1015-PAD70TPG 0.17 in (4.32 mm) G – Fiberglass with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-17-CUSTOM-PAD70TPA 0.17 in (4.32 mm) A – Aluminum Foil with PSA Custom Custom
62-17-CUSTOM-PAD70TPG 0.17 in (4.32 mm) G – Fiberglass with PSA Custom Custom
62-18-1015-PAD70TPA 0.18 in (4.57 mm) A – Aluminum Foil with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-18-1015-PAD70TPG 0.18 in (4.57 mm) G – Fiberglass with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-18-CUSTOM-PAD70TPA 0.18 in (4.57 mm) A – Aluminum Foil with PSA Custom Custom
62-18-CUSTOM-PAD70TPG 0.18 in (4.57 mm) G – Fiberglass with PSA Custom Custom
62-19-1015-PAD70TPA 0.19 in (4.83 mm) A – Aluminum Foil with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-19-1015-PAD70TPG 0.19 in (4.83 mm) G – Fiberglass with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-19-CUSTOM-PAD70TPA 0.19 in (4.83 mm) A – Aluminum Foil with PSA Custom Custom
62-19-CUSTOM-PAD70TPG 0.19 in (4.83 mm) G – Fiberglass with PSA Custom Custom
62-20-1015-PAD70TPA 0.20 in (5.08 mm) A – Aluminum Foil with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-20-1015-PAD70TPG 0.20 in (5.08 mm) G – Fiberglass with PSA Flat sheets 10 in x 15 in (254 mm x 381 mm)
62-20-CUSTOM-PAD70TPA 0.20 in (5.08 mm) A – Aluminum Foil with PSA Custom Custom
62-20-CUSTOM-PAD70TPG 0.20 in (5.08 mm) G – Fiberglass with PSA Custom Custom

THERM-A-GAP PAD 30

THERM-A-GAP PAD 30 Thermally Conductive Gap Filler Pads
Products Material Thickness Carrier Type Size
61-02-0909-PAD30 0.02 in (0.51 mm) No Carrier (Unsupported) 9 x 9 in (229 x 229 mm)
61-02-0909-PAD30G 0.02 in (0.51 mm) G – Woven Glass no PSA 9 x 9 in (229 x 229 mm)
61-02-0909-PAD30KT 0.02 in (0.51 mm) KT – Thermally Enhanced Polyimide 9 x 9 in (229 x 229 mm)
61-02-0909-PAD30PN 0.02 in (0.51 mm) PN – PEN Film 9 x 9 in (229 x 229 mm)
61-02-CUSTOM-PAD30G 0.02 in (0.51 mm) G – Woven Glass no PSA Custom
61-02-CUSTOM-PAD30KT 0.02 in (0.51 mm) KT – Thermally Enhanced Polyimide Custom
61-02-CUSTOM-PAD30PN 0.02 in (0.51 mm) PN – PEN Film Custom
61-03-0909-PAD30 0.03 in (0.76 mm) No Carrier (Unsupported) 9 x 9 in (229 x 229 mm)
61-03-0909-PAD30G 0.03 in (0.76 mm) G – Woven Glass no PSA 9 x 9 in (229 x 229 mm)
61-03-0909-PAD30KT 0.03 in (0.76 mm) KT – Thermally Enhanced Polyimide 9 x 9 in (229 x 229 mm)
61-03-0909-PAD30PN 0.03 in (0.76 mm) PN – PEN Film 9 x 9 in (229 x 229 mm)
61-03-CUSTOM-PAD30G 0.03 in (0.76 mm) G – Woven Glass no PSA Custom
61-03-CUSTOM-PAD30KT 0.03 in (0.76 mm) KT – Thermally Enhanced Polyimide Custom
61-03-CUSTOM-PAD30PN 0.03 in (0.76 mm) PN – PEN Film Custom
61-04-0909-PAD30 0.04 in (1.02 mm) No Carrier (Unsupported) 9 x 9 in (229 x 229 mm)
61-04-0909-PAD30G 0.04 in (1.02 mm) G – Woven Glass no PSA 9 x 9 in (229 x 229 mm)
61-04-0909-PAD30KT 0.04 in (1.02 mm) KT – Thermally Enhanced Polyimide 9 x 9 in (229 x 229 mm)
61-04-0909-PAD30PN 0.04 in (1.02 mm) PN – PEN Film 9 x 9 in (229 x 229 mm)
61-04-CUSTOM-PAD30 0.04 in (1.02 mm) No Carrier (Unsupported) Custom
61-04-CUSTOM-PAD30G 0.04 in (1.02 mm) G – Woven Glass no PSA Custom
61-04-CUSTOM-PAD30KT 0.04 in (1.02 mm) KT – Thermally Enhanced Polyimide Custom
61-04-CUSTOM-PAD30PN 0.04 in (1.02 mm) PN – PEN Film Custom
61-05-0909-PAD30 0.05 in (1.27 mm) No Carrier (Unsupported) 9 x 9 in (229 x 229 mm)
61-05-0909-PAD30G 0.05 in (1.27 mm) G – Woven Glass no PSA 9 x 9 in (229 x 229 mm)
61-05-0909-PAD30KT 0.05 in (1.27 mm) KT – Thermally Enhanced Polyimide 9 x 9 in (229 x 229 mm)
61-05-0909-PAD30PN 0.05 in (1.27 mm) PN – PEN Film 9 x 9 in (229 x 229 mm)
61-05-CUSTOM-PAD30 0.05 in (1.27 mm) No Carrier (Unsupported) Custom
61-05-CUSTOM-PAD30G 0.05 in (1.27 mm) G – Woven Glass no PSA Custom
61-05-CUSTOM-PAD30KT 0.05 in (1.27 mm) KT – Thermally Enhanced Polyimide Custom
61-05-CUSTOM-PAD30PN 0.05 in (1.27 mm) PN – PEN Film Custom
61-06-0909-PAD30 0.06 in (1.52 mm) No Carrier (Unsupported) 9 x 9 in (229 x 229 mm)
61-06-0909-PAD30G 0.06 in (1.52 mm) G – Woven Glass no PSA 9 x 9 in (229 x 229 mm)
61-06-0909-PAD30KT 0.06 in (1.52 mm) KT – Thermally Enhanced Polyimide 9 x 9 in (229 x 229 mm)
61-06-0909-PAD30PN 0.06 in (1.52 mm) PN – PEN Film 9 x 9 in (229 x 229 mm)
61-06-CUSTOM-PAD30 0.06 in (1.52 mm) No Carrier (Unsupported) Custom
61-06-CUSTOM-PAD30G 0.06 in (1.52 mm) G – Woven Glass no PSA Custom
61-06-CUSTOM-PAD30KT 0.06 in (1.52 mm) KT – Thermally Enhanced Polyimide Custom
61-06-CUSTOM-PAD30PN 0.06 in (1.52 mm) PN – PEN Film Custom
61-07-0909-PAD30 0.07 in (1.78 mm) No Carrier (Unsupported) 9 x 9 in (229 x 229 mm)
61-07-0909-PAD30G 0.07 in (1.78 mm) G – Woven Glass no PSA 9 x 9 in (229 x 229 mm)
61-07-0909-PAD30KT 0.07 in (1.78 mm) KT – Thermally Enhanced Polyimide 9 x 9 in (229 x 229 mm)
61-07-0909-PAD30PN 0.07 in (1.78 mm) PN – PEN Film 9 x 9 in (229 x 229 mm)
61-07-CUSTOM-PAD30 0.07 in (1.78 mm) No Carrier (Unsupported) Custom
61-07-CUSTOM-PAD30G 0.07 in (1.78 mm) G – Woven Glass no PSA Custom
61-07-CUSTOM-PAD30KT 0.07 in (1.78 mm) KT – Thermally Enhanced Polyimide Custom
61-07-CUSTOM-PAD30PN 0.07 in (1.78 mm) PN – PEN Film Custom
61-08-0909-PAD30 0.08 in (2.03 mm) No Carrier (Unsupported) 9 x 9 in (229 x 229 mm)
61-08-0909-PAD30G 0.08 in (2.03 mm) G – Woven Glass no PSA 9 x 9 in (229 x 229 mm)
61-08-0909-PAD30KT 0.08 in (2.03 mm) KT – Thermally Enhanced Polyimide 9 x 9 in (229 x 229 mm)
61-08-0909-PAD30PN 0.08 in (2.03 mm) PN – PEN Film 9 x 9 in (229 x 229 mm)
61-08-CUSTOM-PAD30 0.08 in (2.03 mm) No Carrier (Unsupported) Custom
61-08-CUSTOM-PAD30G 0.08 in (2.03 mm) G – Woven Glass no PSA Custom
61-08-CUSTOM-PAD30KT 0.08 in (2.03 mm) KT – Thermally Enhanced Polyimide Custom
61-08-CUSTOM-PAD30PN 0.08 in (2.03 mm) PN – PEN Film Custom
61-10-0909-PAD30 0.10 in (2.54 mm) No Carrier (Unsupported) 9 x 9 in (229 x 229 mm)
61-10-0909-PAD30G 0.10 in (2.54 mm) G – Woven Glass no PSA 9 x 9 in (229 x 229 mm)
61-10-0909-PAD30KT 0.10 in (2.54 mm) KT – Thermally Enhanced Polyimide 9 x 9 in (229 x 229 mm)
61-10-0909-PAD30PN 0.10 in (2.54 mm) PN – PEN Film 9 x 9 in (229 x 229 mm)
61-10-CUSTOM-PAD30 0.10 in (2.54 mm) No Carrier (Unsupported) Custom
61-10-CUSTOM-PAD30G 0.10 in (2.54 mm) G – Woven Glass no PSA Custom
61-10-CUSTOM-PAD30KT 0.10 in (2.54 mm) KT – Thermally Enhanced Polyimide Custom
61-10-CUSTOM-PAD30PN 0.10 in (2.54 mm) PN – PEN Film Custom
61-12-0909-PAD30 0.12 in (3.05 mm) No Carrier (Unsupported) 9 x 9 in (229 x 229 mm)
61-12-0909-PAD30G 0.12 in (3.05 mm) G – Woven Glass no PSA 9 x 9 in (229 x 229 mm)
61-12-0909-PAD30KT 0.12 in (3.05 mm) KT – Thermally Enhanced Polyimide 9 x 9 in (229 x 229 mm)
61-12-0909-PAD30PN 0.12 in (3.05 mm) PN – PEN Film 9 x 9 in (229 x 229 mm)
61-12-CUSTOM-PAD30 0.12 in (3.05 mm) No Carrier (Unsupported) Custom
61-12-CUSTOM-PAD30G 0.12 in (3.05 mm) G – Woven Glass no PSA Custom
61-12-CUSTOM-PAD30KT 0.12 in (3.05 mm) KT – Thermally Enhanced Polyimide Custom
61-12-CUSTOM-PAD30PN 0.12 in (3.05 mm) PN – PEN Film Custom
61-13-0909-PAD30 0.13 in (3.30 mm) No Carrier (Unsupported) 9 x 9 in (229 x 229 mm)
61-13-0909-PAD30G 0.13 in (3.30 mm) G – Woven Glass no PSA 9 x 9 in (229 x 229 mm)
61-13-0909-PAD30KT 0.13 in (3.30 mm) KT – Thermally Enhanced Polyimide 9 x 9 in (229 x 229 mm)
61-13-0909-PAD30PN 0.13 in (3.30 mm) PN – PEN Film 9 x 9 in (229 x 229 mm)
61-13-CUSTOM-PAD30 0.13 in (3.30 mm) No Carrier (Unsupported) Custom
61-13-CUSTOM-PAD30G 0.13 in (3.30 mm) G – Woven Glass no PSA Custom
61-13-CUSTOM-PAD30KT 0.13 in (3.30 mm) KT – Thermally Enhanced Polyimide Custom
61-13-CUSTOM-PAD30PN 0.13 in (3.30 mm) PN – PEN Film Custom
61-14-0909-PAD30 0.14 in (3.56 mm) No Carrier (Unsupported) 9 x 9 in (229 x 229 mm)
61-14-0909-PAD30G 0.14 in (3.56 mm) G – Woven Glass no PSA 9 x 9 in (229 x 229 mm)
61-14-0909-PAD30KT 0.14 in (3.56 mm) KT – Thermally Enhanced Polyimide 9 x 9 in (229 x 229 mm)
61-14-0909-PAD30PN 0.14 in (3.56 mm) PN – PEN Film 9 x 9 in (229 x 229 mm)
61-14-CUSTOM-PAD30 0.14 in (3.56 mm) No Carrier (Unsupported) Custom
61-14-CUSTOM-PAD30G 0.14 in (3.56 mm) G – Woven Glass no PSA Custom
61-14-CUSTOM-PAD30KT 0.14 in (3.56 mm) KT – Thermally Enhanced Polyimide Custom
61-14-CUSTOM-PAD30PN 0.14 in (3.56 mm) PN – PEN Film Custom
61-15-0909-PAD30 0.15 in (3.81 mm) No Carrier (Unsupported) 9 x 9 in (229 x 229 mm)
61-15-0909-PAD30G 0.15 in (3.81 mm) G – Woven Glass no PSA 9 x 9 in (229 x 229 mm)
61-15-0909-PAD30KT 0.15 in (3.81 mm) KT – Thermally Enhanced Polyimide 9 x 9 in (229 x 229 mm)
61-15-0909-PAD30PN 0.15 in (3.81 mm) PN – PEN Film 9 x 9 in (229 x 229 mm)
61-15-CUSTOM-PAD30 0.15 in (3.81 mm) No Carrier (Unsupported) Custom
61-15-CUSTOM-PAD30G 0.15 in (3.81 mm) G – Woven Glass no PSA Custom
61-15-CUSTOM-PAD30KT 0.15 in (3.81 mm) KT – Thermally Enhanced Polyimide Custom
61-15-CUSTOM-PAD30PN 0.15 in (3.81 mm) PN – PEN Film Custom
61-16-0909-PAD30 0.16 in (4.06 mm) No Carrier (Unsupported) 9 x 9 in (229 x 229 mm)
61-16-0909-PAD30G 0.16 in (4.06 mm) G – Woven Glass no PSA 9 x 9 in (229 x 229 mm)
61-16-0909-PAD30KT 0.16 in (4.06 mm) KT – Thermally Enhanced Polyimide 9 x 9 in (229 x 229 mm)
61-16-0909-PAD30PN 0.16 in (4.06 mm) PN – PEN Film 9 x 9 in (229 x 229 mm)
61-16-CUSTOM-PAD30 0.16 in (4.06 mm) No Carrier (Unsupported) Custom
61-16-CUSTOM-PAD30G 0.16 in (4.06 mm) G – Woven Glass no PSA Custom
61-16-CUSTOM-PAD30KT 0.16 in (4.06 mm) KT – Thermally Enhanced Polyimide Custom
61-16-CUSTOM-PAD30PN 0.16 in (4.06 mm) PN – PEN Film Custom
61-18-0909-PAD30 0.18 in (4.57 mm) No Carrier (Unsupported) 9 x 9 in (229 x 229 mm)
61-18-0909-PAD30G 0.18 in (4.57 mm) G – Woven Glass no PSA 9 x 9 in (229 x 229 mm)
61-18-0909-PAD30KT 0.18 in (4.57 mm) KT – Thermally Enhanced Polyimide 9 x 9 in (229 x 229 mm)
61-18-0909-PAD30PN 0.18 in (4.57 mm) PN – PEN Film 9 x 9 in (229 x 229 mm)
61-18-CUSTOM-PAD30 0.18 in (4.57 mm) No Carrier (Unsupported) Custom
61-18-CUSTOM-PAD30G 0.18 in (4.57 mm) G – Woven Glass no PSA Custom
61-18-CUSTOM-PAD30KT 0.18 in (4.57 mm) KT – Thermally Enhanced Polyimide Custom
61-18-CUSTOM-PAD30PN 0.18 in (4.57 mm) PN – PEN Film Custom
61-20-0909-PAD30 0.20 in (5.08 mm) No Carrier (Unsupported) 9 x 9 in (229 x 229 mm)
61-20-0909-PAD30G 0.20 in (5.08 mm) G – Woven Glass no PSA 9 x 9 in (229 x 229 mm)
61-20-0909-PAD30KT 0.20 in (5.08 mm) KT – Thermally Enhanced Polyimide 9 x 9 in (229 x 229 mm)
61-20-0909-PAD30PN 0.20 in (5.08 mm) PN – PEN Film 9 x 9 in (229 x 229 mm)
61-20-CUSTOM-PAD30 0.20 in (5.08 mm) No Carrier (Unsupported) Custom
61-20-CUSTOM-PAD30G 0.20 in (5.08 mm) G – Woven Glass no PSA Custom
61-20-CUSTOM-PAD30KT 0.20 in (5.08 mm) KT – Thermally Enhanced Polyimide Custom
61-20-CUSTOM-PAD30PN 0.20 in (5.08 mm) PN – PEN Film Custom
62-02-0909-PAD30A 0.02 in (0.51 mm) A – Aluminum Foil with PSA 9 x 9 in (229 x 229 mm)
62-02-CUSTOM-PAD30A 0.02 in (0.51 mm) A – Aluminum Foil with PSA Custom
62-03-0909-PAD30A 0.03 in (0.76 mm) A – Aluminum Foil with PSA 9 x 9 in (229 x 229 mm)
62-03-CUSTOM-PAD30A 0.03 in (0.76 mm) A – Aluminum Foil with PSA Custom
62-04-0909-PAD30A 0.04 in (1.02 mm) A – Aluminum Foil with PSA 9 x 9 in (229 x 229 mm)
62-04-CUSTOM-PAD30A 0.04 in (1.02 mm) A – Aluminum Foil with PSA Custom
62-05-0909-PAD30A 0.05 in (1.27 mm) A – Aluminum Foil with PSA 9 x 9 in (229 x 229 mm)
62-05-CUSTOM-PAD30A 0.05 in (1.27 mm) A – Aluminum Foil with PSA Custom
62-06-0909-PAD30A 0.06 in (1.52 mm) A – Aluminum Foil with PSA 9 x 9 in (229 x 229 mm)
62-06-CUSTOM-PAD30A 0.06 in (1.52 mm) A – Aluminum Foil with PSA Custom
62-07-0909-PAD30A 0.07 in (1.78 mm) A – Aluminum Foil with PSA 9 x 9 in (229 x 229 mm)
62-07-CUSTOM-PAD30A 0.07 in (1.78 mm) A – Aluminum Foil with PSA Custom
62-08-0909-PAD30A 0.08 in (2.03 mm) A – Aluminum Foil with PSA 9 x 9 in (229 x 229 mm)
62-08-CUSTOM-PAD30A 0.08 in (2.03 mm) A – Aluminum Foil with PSA Custom
62-10-0909-PAD30A 0.10 in (2.54 mm) A – Aluminum Foil with PSA 9 x 9 in (229 x 229 mm)
62-10-CUSTOM-PAD30A 0.10 in (2.54 mm) A – Aluminum Foil with PSA Custom
62-12-0909-PAD30A 0.12 in (3.05 mm) A – Aluminum Foil with PSA 9 x 9 in (229 x 229 mm)
62-12-CUSTOM-PAD30A 0.12 in (3.05 mm) A – Aluminum Foil with PSA Custom
62-13-0909-PAD30A 0.13 in (3.30 mm) A – Aluminum Foil with PSA 9 x 9 in (229 x 229 mm)
62-13-CUSTOM-PAD30A 0.13 in (3.30 mm) A – Aluminum Foil with PSA Custom
62-14-0909-PAD30A 0.14 in (3.56 mm) A – Aluminum Foil with PSA 9 x 9 in (229 x 229 mm)
62-14-CUSTOM-PAD30A 0.14 in (3.56 mm) A – Aluminum Foil with PSA Custom
62-15-0909-PAD30A 0.15 in (3.81 mm) A – Aluminum Foil with PSA 9 x 9 in (229 x 229 mm)
62-15-CUSTOM-PAD30A 0.15 in (3.81 mm) A – Aluminum Foil with PSA Custom
62-16-0909-PAD30A 0.16 in (4.06 mm) A – Aluminum Foil with PSA 9 x 9 in (229 x 229 mm)
62-16-CUSTOM-PAD30A 0.16 in (4.06 mm) A – Aluminum Foil with PSA Custom
62-18-0909-PAD30A 0.18 in (4.57 mm) A – Aluminum Foil with PSA 9 x 9 in (229 x 229 mm)
62-18-CUSTOM-PAD30A 0.18 in (4.57 mm) A – Aluminum Foil with PSA Custom
62-20-0909-PAD30A 0.20 in (5.08 mm) A – Aluminum Foil with PSA 9 x 9 in (229 x 229 mm)
62-20-CUSTOM-PAD30A 0.20 in (5.08 mm) A – Aluminum Foil with PSA Custom
69-11-20672-PAD30 0.10 in (2.54 mm) No Carrier (Unsupported) 18 x 18 in (457 x 457 mm)
69-11-20672-PAD30G 0.10 in (2.54 mm) G – Woven Glass no PSA 18 x 18 in (457 x 457 mm)
69-11-20672-PAD30KT 0.10 in (2.54 mm) KT – Thermally Enhanced Polyimide 18 x 18 in (457 x 457 mm)
69-11-20672-PAD30PN 0.10 in (2.54 mm) PN – PEN Film 18 x 18 in (457 x 457 mm)
69-11-20675-PAD30 0.13 in (3.30 mm) No Carrier (Unsupported) 18 x 18 in (457 x 457 mm)
69-11-20675-PAD30G 0.13 in (3.30 mm) G – Woven Glass no PSA 18 x 18 in (457 x 457 mm)
69-11-20675-PAD30KT 0.13 in (3.30 mm) KT – Thermally Enhanced Polyimide 18 x 18 in (457 x 457 mm)
69-11-20675-PAD30PN 0.13 in (3.30 mm) PN – PEN Film 18 x 18 in (457 x 457 mm)
69-11-20684-PAD30 0.04 in (1.02 mm) No Carrier (Unsupported) 18 x 18 in (457 x 457 mm)
69-11-20684-PAD30G 0.04 in (1.02 mm) G – Woven Glass no PSA 18 x 18 in (457 x 457 mm)
69-11-20684-PAD30KT 0.04 in (1.02 mm) KT – Thermally Enhanced Polyimide 18 x 18 in (457 x 457 mm)
69-11-20684-PAD30PN 0.04 in (1.02 mm) PN – PEN Film 18 x 18 in (457 x 457 mm)
69-11-20685-PAD30 0.07 in (1.78 mm) No Carrier (Unsupported) 18 x 18 in (457 x 457 mm)
69-11-20685-PAD30G 0.07 in (1.78 mm) G – Woven Glass no PSA 18 x 18 in (457 x 457 mm)
69-11-20685-PAD30KT 0.07 in (1.78 mm) KT – Thermally Enhanced Polyimide 18 x 18 in (457 x 457 mm)
69-11-20685-PAD30PN 0.07 in (1.78 mm) PN – PEN Film 18 x 18 in (457 x 457 mm)
69-11-20686-PAD30 0.16 in (4.06 mm) No Carrier (Unsupported) 18 x 18 in (457 x 457 mm)
69-11-20686-PAD30G 0.16 in (4.06 mm) G – Woven Glass no PSA 18 x 18 in (457 x 457 mm)
69-11-20686-PAD30KT 0.16 in (4.06 mm) KT – Thermally Enhanced Polyimide 18 x 18 in (457 x 457 mm)
69-11-20686-PAD30PN 0.16 in (4.06 mm) PN – PEN Film 18 x 18 in (457 x 457 mm)
69-11-20687-PAD30 0.20 in (5.08 mm) No Carrier (Unsupported) 18 x 18 in (457 x 457 mm)
69-11-20687-PAD30G 0.20 in (5.08 mm) G – Woven Glass no PSA 18 x 18 in (457 x 457 mm)
69-11-20687-PAD30KT 0.20 in (5.08 mm) KT – Thermally Enhanced Polyimide 18 x 18 in (457 x 457 mm)
69-11-20687-PAD30PN 0.20 in (5.08 mm) PN – PEN Film 18 x 18 in (457 x 457 mm)
69-11-20698-PAD30 0.02 in (0.51 mm) No Carrier (Unsupported) 18 x 18 in (457 x 457 mm)
69-11-20698-PAD30G 0.02 in (0.51 mm) G – Woven Glass no PSA 18 x 18 in (457 x 457 mm)
69-11-20698-PAD30KT 0.02 in (0.51 mm) KT – Thermally Enhanced Polyimide 18 x 18 in (457 x 457 mm)
69-11-20698-PAD30PN 0.02 in (0.51 mm) PN – PEN Film 18 x 18 in (457 x 457 mm)
69-11-20913-PAD30 0.03 in (0.76 mm) No Carrier (Unsupported) 18 x 18 in (457 x 457 mm)
69-11-20913-PAD30G 0.03 in (0.76 mm) G – Woven Glass no PSA 18 x 18 in (457 x 457 mm)
69-11-20913-PAD30KT 0.03 in (0.76 mm) KT – Thermally Enhanced Polyimide 18 x 18 in (457 x 457 mm)
69-11-20913-PAD30PN 0.03 in (0.76 mm) PN – PEN Film 18 x 18 in (457 x 457 mm)
69-11-20991-PAD30 0.06 in (1.52 mm) No Carrier (Unsupported) 18 x 18 in (457 x 457 mm)
69-11-20991-PAD30G 0.06 in (1.52 mm) G – Woven Glass no PSA 18 x 18 in (457 x 457 mm)
69-11-20991-PAD30KT 0.06 in (1.52 mm) KT – Thermally Enhanced Polyimide 18 x 18 in (457 x 457 mm)
69-11-20991-PAD30PN 0.06 in (1.52 mm) PN – PEN Film 18 x 18 in (457 x 457 mm)
69-11-21259-PAD30 0.08 in (2.03 mm) No Carrier (Unsupported) 18 x 18 in (457 x 457 mm)
69-11-21259-PAD30G 0.08 in (2.03 mm) G – Woven Glass no PSA 18 x 18 in (457 x 457 mm)
69-11-21259-PAD30KT 0.08 in (2.03 mm) KT – Thermally Enhanced Polyimide 18 x 18 in (457 x 457 mm)
69-11-21259-PAD30PN 0.08 in (2.03 mm) PN – PEN Film 18 x 18 in (457 x 457 mm)
69-11-27100-PAD30 0.14 in (3.56 mm) No Carrier (Unsupported) 18 x 18 in (457 x 457 mm)
69-11-27100-PAD30G 0.14 in (3.56 mm) G – Woven Glass no PSA 18 x 18 in (457 x 457 mm)
69-11-27100-PAD30KT 0.14 in (3.56 mm) KT – Thermally Enhanced Polyimide 18 x 18 in (457 x 457 mm)
69-11-27100-PAD30PN 0.14 in (3.56 mm) PN – PEN Film 18 x 18 in (457 x 457 mm)
69-11-27101-PAD30 0.15 in (3.81 mm) No Carrier (Unsupported) 18 x 18 in (457 x 457 mm)
69-11-27101-PAD30G 0.15 in (3.81 mm) G – Woven Glass no PSA 18 x 18 in (457 x 457 mm)
69-11-27101-PAD30KT 0.15 in (3.81 mm) KT – Thermally Enhanced Polyimide 18 x 18 in (457 x 457 mm)
69-11-27101-PAD30PN 0.15 in (3.81 mm) PN – PEN Film 18 x 18 in (457 x 457 mm)
69-11-27102-PAD30 0.12 in (3.05 mm) No Carrier (Unsupported) 18 x 18 in (457 x 457 mm)
69-11-27102-PAD30G 0.12 in (3.05 mm) G – Woven Glass no PSA 18 x 18 in (457 x 457 mm)
69-11-27102-PAD30KT 0.12 in (3.05 mm) KT – Thermally Enhanced Polyimide 18 x 18 in (457 x 457 mm)
69-11-27102-PAD30PN 0.12 in (3.05 mm) PN – PEN Film 18 x 18 in (457 x 457 mm)
69-11-27103-PAD30 0.18 in (4.57 mm) No Carrier (Unsupported) 18 x 18 in (457 x 457 mm)
69-11-27103-PAD30G 0.18 in (4.57 mm) G – Woven Glass no PSA 18 x 18 in (457 x 457 mm)
69-11-27103-PAD30KT 0.18 in (4.57 mm) KT – Thermally Enhanced Polyimide 18 x 18 in (457 x 457 mm)
69-11-27103-PAD30PN 0.18 in (4.57 mm) PN – PEN Film 18 x 18 in (457 x 457 mm)
69-11-27395-PAD30 0.05 in (1.27 mm) No Carrier (Unsupported) 18 x 18 in (457 x 457 mm)
69-11-27395-PAD30G 0.05 in (1.27 mm) G – Woven Glass no PSA 18 x 18 in (457 x 457 mm)
69-11-27395-PAD30KT 0.05 in (1.27 mm) KT – Thermally Enhanced Polyimide 18 x 18 in (457 x 457 mm)
69-11-27395-PAD30PN 0.05 in (1.27 mm) PN – PEN Film 18 x 18 in (457 x 457 mm)
69-12-20672-PAD30A 0.10 in (2.54 mm) A – Aluminum Foil with PSA 18 x 18 in (457 x 457 mm)
69-12-20675-PAD30A 0.13 in (3.30 mm) A – Aluminum Foil with PSA 18 x 18 in (457 x 457 mm)
69-12-20684-PAD30A 0.04 in (1.02 mm) A – Aluminum Foil with PSA 18 x 18 in (457 x 457 mm)
69-12-20685-PAD30A 0.07 in (1.78 mm) A – Aluminum Foil with PSA 18 x 18 in (457 x 457 mm)
69-12-20686-PAD30A 0.16 in (4.06 mm) A – Aluminum Foil with PSA 18 x 18 in (457 x 457 mm)
69-12-20687-PAD30A 0.20 in (5.08 mm) A – Aluminum Foil with PSA 18 x 18 in (457 x 457 mm)
69-12-20698-PAD30A 0.02 in (0.51 mm) A – Aluminum Foil with PSA 18 x 18 in (457 x 457 mm)
69-12-20913-PAD30A 0.03 in (0.76 mm) A – Aluminum Foil with PSA 18 x 18 in (457 x 457 mm)
69-12-20991-PAD30A 0.06 in (1.52 mm) A – Aluminum Foil with PSA 18 x 18 in (457 x 457 mm)
69-12-21259-PAD30A 0.08 in (2.03 mm) A – Aluminum Foil with PSA 18 x 18 in (457 x 457 mm)
69-12-27100-PAD30A 0.14 in (3.56 mm) A – Aluminum Foil with PSA 18 x 18 in (457 x 457 mm)
69-12-27101-PAD30A 0.15 in (3.81 mm) A – Aluminum Foil with PSA 18 x 18 in (457 x 457 mm)
69-12-27102-PAD30A 0.12 in (3.05 mm) A – Aluminum Foil with PSA 18 x 18 in (457 x 457 mm)
69-12-27103-PAD30A 0.18 in (4.57 mm) A – Aluminum Foil with PSA 18 x 18 in (457 x 457 mm)
69-12-27395-PAD30A 0.05 in (1.27 mm) A – Aluminum Foil with PSA 18 x 18 in (457 x 457 mm)

Space and weight savings are mission-critical in today’s advanced military and aerospace platforms, where every gram and inch count toward performance, efficiency, and survivability. Xact EMS, an AS9100-certified and CMMC Level 2-compliant manufacturer, specializes in custom overmolded cable assemblies that deliver compact, lightweight, and high-performance interconnect solutions — engineered for the most demanding mission profiles.

Our overmolded military connectors combine rugged durability with space-efficient designs, offering high-density and lightweight solutions that reduce bulk without sacrificing reliability or performance. Using precision molding techniques, we create custom assemblies that meet tight spatial constraints while providing superior mechanical protection, environmental sealing, and EMI shielding — ensuring uninterrupted operation in combat and aerospace environments.

Key Advantages of Overmolded Assemblies from Xact EMS:

  • Reduced Size & Weight – Streamlined profiles ideal for space-constrained applications such as UAVs, aircraft, and soldier-worn electronics.
  • Enhanced Durability – Molded strain relief and robust housing for long-term reliability under extreme conditions.
  • Superior EMI Shielding – Advanced materials and designs to prevent signal degradation in electronically noisy environments.
  • Environmental Protection – Sealed against moisture, chemicals, dust, and temperature extremes to ensure field readiness.
  • Customizable Form Factors – Tailored to meet unique design and performance requirements.

Military-Grade Connectors We Regularly Support:

  • MIL-DTL-38999 – High-density circular connectors with advanced EMI shielding, trusted for aerospace, ground vehicles, and mission-critical communications.
  • MIL-DTL-5015 – Rugged power and signal connectors designed for military vehicles, weapons systems, and heavy equipment.
  • MIL-DTL-26482 – Compact, bayonet-style connectors ideal for avionics, unmanned systems, and portable tactical gear.
  • MIL-DTL-83513 (Micro-D) – Ultra-compact, high-density connectors for UAVs, missile systems, and soldier-worn technologies.
  • MIL-DTL-24308 (D-Sub) – Reliable data and signal connectors widely used in command and control, navigation, and communications equipment.
  • MIL-DTL-83723 – Hybrid circular connectors built for high-vibration and high-temperature military and aerospace environments.
  • ARINC 600 & 404 – Modular aerospace connectors supporting complex avionics, radar, and navigation systems.
  • VG95234 – Reverse bayonet connectors for robust military communications and battlefield systems.

Applications Designed for Space-Constrained, High-Stakes Environments:

At Xact EMS, we provide rugged yet lightweight overmolded solutions engineered for:

  • Next-generation fighter jets and rotary aircraft
  • Compact soldier-worn communications and targeting systems
  • Unmanned aerial vehicles (UAVs), drones, and autonomous defense platforms
  • Missile guidance and high-speed munitions systems
  • Battlefield networking and portable military electronics
  • Vehicle-based C4ISR and advanced situational awareness systems

Why Xact EMS?

When your application demands lightweight, high-performance connectivity that stands up to the harshest operational environments, Xact EMS delivers precision-engineered overmolded assemblies that meet and exceed military and aerospace standards. Our team works closely with defense OEMs to design, prototype, and produce solutions that balance form, function, and survivability in the field.

Xact EMS — Your Partner for Compact, Rugged, and Mission-Ready Overmolded Interconnects.

In military operations, performance and reliability are non-negotiable — no matter the environment. Xact EMS, an AS9100-certified and CMMC Level 2-compliant manufacturer, delivers custom overmolded military connectors engineered for the toughest mission-critical applications.

Our overmolded connector solutions are built to withstand extreme conditions, offering exceptional environmental sealing that protects against water, chemicals, dust, and temperature extremes. Advanced EMI shielding ensures secure and interference-free communication, even in high-risk battlefield and aerospace environments.

Military-Grade Connectors We Commonly Support:

  • MIL-DTL-38999 – High-performance circular connectors featuring robust EMI shielding for aerospace, communications, and ground systems.
  • MIL-DTL-5015 – Ruggedized power and signal connectors ideal for military vehicles, weapons systems, and ground support equipment.
  • MIL-DTL-26482 – Compact, bayonet-style connectors optimized for avionics, ground vehicles, and tactical communication systems.
  • MIL-DTL-83513 (Micro-D) – Miniature high-density connectors used in UAVs, handheld devices, and compact military electronics.
  • MIL-DTL-24308 (D-Sub) – Reliable data and signal connectors utilized in military control panels, computers, and interface systems.
  • MIL-DTL-83723 – Hybrid circular connectors designed to perform in high-vibration, high-temperature environments such as aircraft and combat vehicles.
  • ARINC 600 & 404 – Modular aerospace-grade connectors for advanced military avionics and navigation systems.
  • VG95234 – Reverse bayonet connectors commonly deployed in military communication and field equipment.

Built for Mission-Critical Applications:

From ground control stations to unmanned aerial systems (UAS) and defense communication platforms, Xact EMS’s overmolded connectors deliver superior mechanical strength, EMI protection, and long-term durability. Our solutions are tailored to meet the demands of combat-ready environments where failure is not an option.

Common Applications:

  • Tactical radio and communication systems
  • Satellite uplink and downlink terminals
  • UAV and drone avionics
  • GPS navigation and positioning systems
  • Defense-grade power and signal distribution networks

When your mission demands rugged, reliable connectivity, Xact EMS is your trusted partner for precision-engineered, overmolded military connector assemblies.