XACT EMS manufactures high-performance overmolded cables for defense, aerospace, industrial machinery, robotics, and harsh-weather field systems. Our low-pressure molding, high-pressure injection molding, and pour-molding capabilities produce assemblies that outperform traditional strain-relief and sealing methods — delivering maximum durability where failure is not an option.
Soft, low-heat encapsulation ideal for PCBs, sensors, embedded electronics, and small connectors that can’t tolerate high temperatures.
Industrial-grade sealing and mechanical strength with excellent repeatability for medium- and high-volume runs.
Deep, chemical-resistant encapsulation for irregular geometries, large transitions, cable breakouts, and harsh-environment applications.
In-house tooling for strain relief geometry, wire transitions, backshell replacement, and EMI shielding integration.
IP67/68 sealing, chemical resistance, multi-material molding (TPU, TPE, PA), and validation under shock, vibration, flex, and temperature cycling.
Extreme-duty overmolds built for mud, dust, abrasion, oils, heat, vibration, and long-term field exposure.
Sealed overmolded interconnects for radios, soldier systems, antennas, sensors, rugged electronics, and battlefield equipment.
Overmolded connectors for repetitive bend cycles, coolant exposure, motion systems, robotics joints, and automation cells.
XACT provides full-service cable refurbishment, recertification, potting, inspection, and continuity testing.
Lightweight, vibration-resistant overmolded assemblies for avionics modules, UAV payloads, mission systems, and flight electronics.
First articles, tooling development, drawings, DFM support, and engineering collaboration.
XACT provides full-service cable refurbishment, recertification, potting, inspection, and continuity testing.
Enhance your electronics with engineered EMI and thermal materials from Matrix Technology Ltd., a trusted partner to XACT Engineered Manufacturing Solutions.
Submit your drawings, environmental requirements, or sample assemblies for evaluation. XACT provides rapid DFM support, tooling, and prototype-to-production overmolding.
Low-pressure molding, high-pressure injection molding, and pour molding.
TPU, TPE, nylon, engineered blends, and potting compounds.
IP67/68 sealing with custom sealing geometries available.
Yes — including circulars, RF connectors, tactical audio connectors, and custom backshells.
Yes — XACT supports prototypes, first articles, tooling development, and scalable production.
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