Military-Grade Cable Assemblies — with EMI/Thermal Materials Support

AS9100 / IPC Class 3 builds with full traceability and test data on every assembly.

Built for soldier-worn comms, vehicle comms, rugged C2 systems, expeditionary power, unmanned platforms, sensors, and masts. Engineered for durability, compliance, and performance in harsh military environments.

What We Deliver

MIL-Spec Wire Harnesses &
Box Builds

sealed, shielded, and overmolded; documented travelers with lot-level traceability.

Rugged Overmolds &
Strain Relief

IP67/68-style terminations validated for shock, vibration, and fluids.

DAGR Accessories &
Military Interfaces

field-proven connectors, adapters, and cables for soldier-borne navigation and comms systems.

Validation & Compliance

continuity, insulation resistance, Hi-Pot, RF/VSWR, mechanical, and environmental testing (thermal cycling, salt fog, moisture ingress).

Repair & Recert Programs

depot/MRO short runs and backlog-buster batches for fielded kits.

Mission Applications

A soldier wearing a helmet and headset looks through equipment inside a military vehicle, surrounded by essential Military Cable Assemblies.

Soldier-Worn Communications

Low-profile magnetic or push-pull connectors, Micro/Mini-38999, headset/audio, DAGR, and radio accessories. Lightweight looms with 360° shield terminations.

A soldier in uniform sits in the driver's seat of a military vehicle, with electronic equipment, military cable assemblies, and a monitor installed in the front passenger area.

Vehicle Communications & Power

Heavy-gauge DC harnesses, ECU I/O looms, sealed backshells, LSZH options. Validated for vibration, salt fog, and temperature cycling.

A tan mobile command center with open rear doors reveals multiple computer monitors, military cables, and chairs, situated on grass with trees in the background.

Rugged C2 Systems & Shelters

Panel/bulkhead cabling, RF/data trunks, and feed-throughs with EMI/environmental sealing for racks, containers, and command posts.

Soldier-Worn Communications

Low-profile magnetic or push-pull connectors, Micro/Mini-38999, headset/audio, DAGR, and radio accessories. Lightweight looms with 360° shield terminations.

A close-up of a tactical vest with military cables and communication equipment attached, showing dust and dirt on the surface.

Expeditionary Power

High-current, abrasion-resistant assemblies with molded strain relief. Moisture-ingress tested and documented.

A military surveillance or communications trailer equipped with an extended antenna mast and robust military cable assemblies is positioned in a grassy field surrounded by trees under a partly cloudy sky.

Unmanned Platforms, Sensors & Masts

Lightweight, sealed RF/power harnesses. Encapsulated and overmolded protection for harsh environments.

Why Programs Choose XACT

Quality-Controlled Military Assemblies

Our state-of-the-art production facility is equipped for rapid mobilization to handle urgent requirements. We optimize our supply chains and use strategic inventory management to exceed customer expectations and help them overcome the challenges of tight turnarounds. Our cables are tested multiple times for 100% quality control and given serial numbers for complete traceability. We build custom jacketed cable designs that range from full in-house construction using SAE-AMS-DTL-23053/1 Neoprene, MIL-DTL-27500 and MIL-W-22759 discrete wire with multiple A-A-59569 shielding braids and everything required in between. We also manufacture using pre-built TPU jacketed cables, such as MIL-DTL-3432 (CO) sourced from best in class manufacturers.

Military Standards & Specifications Supported

DESC US Army/OEM Part No. USMC Part No.
W1, Processor Unit (PU) Power Cable Assembly 866003-X, 866004-X,
889520-X, 872858-X
07006B0031-XYY, 7011031-B03,
12023A3012-YY
W1A, BFT2 Transceiver Data & Power Cable 170382-X, 170383-X,
176631-X, 176640-X,
176643-X, 881278-X,
881317-X, A1-35997D
07006B0041-WWWXXXYY,
07006B0046-UUUWWWXXXYYZZ,
7011046-UUUWWWXXXYY
W1B, BFT2 Transceiver Data & Power Extension Cable Assembly 170407-X, 176646-X,
176647-X, 881317-X
07006B0042-YY,
7011042
W1C, AC Power Supply Cable Assembly 881319-1 08002B0092
W1D, DAGR Power Cable 170381-X, 881321-X 07006B0033-XXXYY
W1P, PMA Power Cable Assembly 170376-X, 170377-X,
170463-X, 170493-X
07006B0032-XYY,
12023A3011-YY, 7011032-B02
W1X, PU & PMA Power Cable Assembly N/A 10017B0030, 7011030,
03002B7638, 03002B7641
W1Y, KGV-72 Power Cable Assembly 170369-X, 176628-X 07006B0043-WWWXXXYY,
7011043-24004501
W1Z, MT2011 Adapter Cable 170408-1, 176641-X,
176642-X
07006B0047-WWWYY,
7011047-09002
W2, Display Unit (DU) Cable Assembly 881327-X (<13ft),
903528-1 (15ft),
903589-1 (25ft)
07006B0019-YY (≤ 12ft - Str),
07006B0020-YY (≤ 12ft - 90deg),
07006B0027-YY (13-18ft),
07006B0028-YY (19-24ft)
W2A, MRC-DU Cable Assembly N/A 07006B0021-YY
W2B, PU J6 TO SVGA 889554-1 07006B0061-YY
W3, Serial Interface Adapter Device (SIAD) 881331-1 07006B0180 & 07006B0182-YY Cable
or 07006B0183-XXXYYY
W3A, SIAD Interface Cable Assy N/A 07006B0182-YY,
07006B0183-XXXYYY
W3B, DAGR TO PU Cable Assy N/A 07006B0068-XXXYYYZZZ
W1030, GPS Antenna Cable Assy 170414-X 07006B0051-YY, 07006B0052-YY
W3P, DAGR TO SIAD Cable 881335-X, 872855-X 07006B0056-YY
DAGR RS-422 Pigtail Cable N/A 07006B0057-YY
DAGR Surge Suppressor PWA N/A 08002B0105
Surge Suppressor Plastic Support N/A 07006B0156
W3T, KGV-72 to PU J7 Cable N/A 07006B0049-XXXYY
W3V, PU J4 USB Breakout Cable Assembly N/A 07006B0022-XXXYY, 7011022-02
W3X, PU J5 USB Breakout Cable Assembly N/A 07006B0023-YY, 7011024
W4, PU Audio to Intercomm Cable Assembly 881263-X, 881270-X 07006B0055-YY
W7, J7 EIAD TO PU Cable Assy 8900-36701-XXXX 07006B0025-XXXYY,
07006B0026-XXXYY
W7F, J7 EIAD TO KGV-72 Cable N/A 07006B0045-XXXYY,
7011045-XXXYY
Power Module Assembly (PMA) 170306-1 08002B0190
PMA Wiring Harness 170325 08002B0191
Logo with the word "MATRIX" in black and "XACT" in red, accompanied by the tagline "Engineered Manufacturing Solutions"—your trusted partner for Military cables and advanced military assemblies.

Matrix Materials Integration

Enhance your electronics with engineered EMI and thermal materials from Matrix Technology Ltd., a trusted partner to XACT Engineered Manufacturing Solutions.

Ideal for defense and aerospace — vehicles, shelters, UAVs, and comms hardware.

Get Started

Ready to integrate rugged, military-grade cabling and materials into your next defense program? Use the contact form below to share your drawing set, pin-map, or environmental spec — or request a sample kit to begin evaluation.

Frequently Ask Questions

XACT Engineered Manufacturing Solutions is qualified to support controlled defense and aerospace programs through AS9100D / ISO 9001 certification and compliance with IPC Class 3 workmanship standards.

 

We maintain Controlled Goods Program (CGP), Joint Certification Program (JCP), and ITAR registrations, along with CMMC Level 2 readiness.

 

Once NDAs and export-control reviews are in place, we can manufacture and test assemblies for a wide range of ground, airborne, and expeditionary defense systems.

XACT integrates connector families from the world’s most trusted defense manufacturers:

 

  • Amphenol — 2M Micro38999, MIL-DTL-38999 Series III, MIL-DTL-55116 Audio (164 Series), Stingray, Terrapin/SCE2, Warrior Grip
  • TE Connectivity — D38999, 369 Series
  • ITT Cannon — MKJ Warrior, Nemesis, Nemesis II
  • Additional ecosystems: RF (SMPM/VITA-67), filtered or hermetic circulars, backshells, and environmental sealing hardware

 

All connectors are assembled to IPC/WHMA-A-620 standards and verified for mechanical integrity and shielding performance.

Each assembly is delivered with full electrical, mechanical, and environmental validation documentation, including:

 

  • Continuity and insulation resistance
  • Dielectric withstand (Hi-Pot) and RF/VSWR where applicable
  • Pull strength, flex, and overmold adhesion testing
  • Environmental testing: thermal cycling, salt fog, moisture ingress, submersion
  • First Article Inspection (FAI) and lot-level traceability

 

Testing can be performed to customer-specified standards or MIL-STD validation requirements.

XACT specializes in engineered interconnect and harness solutions across defense platforms, including:

 

  • Overmolded and sealed MIL-spec harnesses
  • Micro/Mini-38999 cable sets
  • DAGR / tactical radio leads and accessories
  • Headset / audio cables (M55116)
  • RF / coax / triax / twinax jumpers
  • Vehicle DC power looms and ECU I/O harnesses
  • Panel / bulkhead interconnects
  • Mast and sensor harnesses
  • UAV payload and ground station cabling
  • Expeditionary power leads
  • Repair / recertification kits for fielded equipment

 

Each build is traceable, environmentally tested, and compliant with AS9100 / IPC Class 3 workmanship standards.

Yes. XACT routinely operates under CGP, ITAR, and JCP compliance.

We can sign mutual NDAs and securely manage export-controlled data.

 

Customers may submit drawings, pin maps, and specifications via encrypted transfer; a countersigned NDA is returned before DFM review begins.

Still have questions?

Representative Military Assembly Builds

Representative Military Assembly Builds

Cables manufacturing companies

A3354745-001-0

Cable manufacturers

881335-2

Cable manufacturers

881335-1

Cable assembly manufacturers

7019609

Cable assembly manufacturers

903528-1

RT15002R0061-1 - Military cables manufacturing companies

RT15002R0061-1

Cable assembly manufacturers

11023F1038 (DFH)

Cable assembly manufacturers

11023F1038 (DFH)