At Xact EMS, we are proud to support defense and aerospace clients with ruggedized, mission-critical cable and harness solutions. As an ITAR-compliant manufacturer, we specialize in the design and production of military-grade wire harnesses and custom overmolded cable assemblies engineered for the harshest environments and the most demanding applications.
Precision-Built for Military Readiness
Xact EMS manufactures custom molded strain reliefs and overmolded cable systems for an array of military-grade connectors, including:
- MIL-C-38999 Series I, II, III
- MIL-C-26482 Series I, II
- MIL-C-5015
- M39012 (RF connectors)
- Glenair® Series 80 “Mighty Mouse” Connectors
Our solutions are designed for durability, electrical performance, and mechanical resilience in the field. Whether it’s crimp, solder, or mechanically backed connections, we deliver reliable assemblies that meet or exceed military specifications.
System-Level Integration & Box Builds
Beyond standalone cables, Xact EMS offers turnkey integration services. Our harnesses and cable assemblies can be installed directly into:
- Environmental enclosures
- Mission equipment panels
- Racks and chassis
- Complete system-level box builds
This full-service capability simplifies supply chains and ensures consistent performance across all levels of your system architecture.
Proven in Mission-Critical Defense Applications
Xact EMS products are fielded in a variety of global military platforms, including:
- Ruggedized tactical military computers
- Military communications and radio systems
- C4ISR platforms
- Unmanned Aerial Vehicles (UAVs)
- Ground vehicle and chassis-mounted electronics
- Secure networking environments
Our commitment to quality, traceability, and performance makes Xact EMS a trusted partner in high-reliability defense deployments.
Overmolded Cable Assembly Capabilities
We offer a range of molded solutions using both standard and custom processes, including:
- Low Pressure Overmolding
- Hot Melt Molding Technology
- Slide-On Boots
- Epoxy/Urethane/RTV Potting & Encapsulation
- Environmentally Sealed Molded Assemblies
These capabilities enable environmental sealing, vibration dampening, and long-term reliability in extreme conditions.
Advanced Heat Shrink & Strain Relief Expertise
Xact EMS also excels in heat shrink strain relief systems, utilizing a variety of shrinkable materials and form factors to enhance:
- Mechanical support
- Sealing integrity
- Component adaptability
We leverage advanced tooling to maximize throughput and ensure consistent sealing and adhesion.
Your Trusted Partner in Defense Manufacturing
With deep experience, military-grade certifications, and a commitment to quality, Xact EMS is your partner of choice for ruggedized cable assemblies and interconnect solutions tailored to modern defense systems. Let us help engineer your next military-grade solution—built to deploy, built to last.
